Volvo S40 1.6 D2

Spare parts and drivetrain components for the Volvo S40 1.6 D2. Select your make, model and engine to ensure an exact fit before ordering.

Products for Volvo S40 1.6 D2

25 products
25 - 25 of 25
Item no.:214227
  • Position: Front right
  • Splines gearbox side: 26
  • Splines wheel side: 36
  • Total length: 987 mm
  • Thread size: M10x1.5
Showing 25–25 of 25 products

Drivetrain for Volvo S40 1.6 D2

Owning a Volvo S40 1.6 D2 means driving a car renowned for its fuel efficiency and balanced handling. Keeping these characteristics requires a drivetrain in peak condition. The drivetrain is the system that transfers engine power to the wheels, and in a front-wheel-drive car such as the S40 1.6 D2, these components endure heavy loads under every acceleration and turn. At CVJoint24, we understand the technical requirements of this specific model and supply parts that meet or exceed original equipment specifications. By focusing on quality, we ensure your car retains its characteristic stability. A properly functioning drivetrain not only reduces the risk of unexpected breakdowns, but also contributes to lower fuel consumption through reduced friction and optimal power delivery. Explore our range to find the components you need to keep your car in top shape, whether for routine maintenance or urgent repairs.

How the drivetrain is designed on the Volvo S40 1.6 D2

The drivetrain on a Volvo S40 1.6 D2 is engineered to handle the specific torque produced by the four-cylinder diesel engine. Power travels from the engine via the gearbox to the two drive shafts driving the front wheels. Each drive shaft is fitted with two joints: an inner CV joint positioned next to the gearbox and an outer CV joint at the wheel hub. The outer joint is particularly intricate, as it must transmit power while the wheel steers and moves vertically with the suspension. For the 1.6 D2 variant, the spline counts and shaft diameters are matched to deliver an optimal balance between weight and durability. The assembly also includes CV boots that shield the joints from road grime and moisture while retaining grease. Understanding this design is vital, as minor damage to a drive shaft boot can quickly lead to complete constant velocity joint failure if left unaddressed.

Common faults and symptoms

Several clear symptoms indicate that your car's drivetrain components are wearing out. One of the most typical signs of a faulty outer CV joint is a rhythmic clicking or knocking noise heard at full steering lock during acceleration. If the noise disappears when driving straight ahead, the outer joint is almost certainly the culprit. Vibrations through the steering wheel or the entire body shell under acceleration usually point to worn inner CV joints or an imbalance in the driveshaft itself. Regular inspection of the CV boots is equally important: grease splattered across the inside of the wheel rim or suspension indicates a split boot. When dirt enters the joint, rapid wear follows in very few kilometres. Catching these early warning signs often means you can carry out a simple replacement of a single joint or boot, avoiding the need for an entire replacement drive shaft.

Common parts to replace on the Volvo S40 1.6 D2

For the Volvo S40 1.6 D2, we have identified the most critical components that frequently require replacement over time on the road. Our catalogue currently includes dedicated variants of drive shafts for the Volvo S40 1.6 D2, covering the technical differences across gearbox types and production runs. We also supply premium outer CV joints for the Volvo S40 1.6 D2, complete with fitting hardware. Installing a complete driveshaft is often a cost-effective solution when both the inner and outer joints show wear, cutting garage labour time considerably. If the issue is confined to the outer section, renewing just the CV joint may be all that is needed. Every part is precision-selected to ensure an exact fit in your wheel hub and gearbox output, eliminating unwanted noises and persistent vibrations after installation.

How to find the right part for the Volvo S40 1.6 D2

Navigate directly to the relevant subcategory for your Volvo S40 1.6 D2:

When diagnosing drivetrain faults, starting in the right category saves time. By selecting the correct component section for your Volvo S40 1.6 D2, you can easily distinguish between drive shaft, CV joint or propeller shaft issues and proceed to the parts that match your symptoms and technical specifications.

Choosing the correct spare part for a modern car from Volvo can be challenging due to technical updates introduced during the model's production run. To ensure total peace of mind, make sure to select your exact car make, model and engine variant. Filtering our catalogue this way displays only the parts compatible with your specific Volvo S40 1.6 D2. This is the most reliable way to avoid incorrect orders and ensure that spline counts and overall lengths match the original components. Key categories for your car include:

  • Drive shafts for Volvo S40 1.6 D2 – Complete assemblies for quick replacement.
  • Outer CV joints for Volvo S40 1.6 D2 – To resolve clicking noises when turning.
Should you have any doubts, our technical experts are on hand to guide you. We offer extensive expertise in drivetrain requirements to help you choose the right part straight away.

Why shop at CVJoint24

CVJoint24 is not just another car parts outlet; we are the international shop of a Swedish driveline specialist, dispatching orders across the EU from our warehouse in Helsingborg, Sweden. Our focus is on technical breadth and precision, supplying parts for specific models such as the Volvo S40 1.6 D2 with accuracy that general retailers rarely match. We understand how important it is to get your vehicle back on the road promptly. With our correct-fit guarantee, you can order with full confidence that your components will fit and perform seamlessly. We combine specialist know-how with high-grade car parts at competitive prices, making us the trusted choice for DIY mechanics and professional workshops alike. When you order from us, you receive reliable products, fast service and the reassurance of an authentic driveline specialist.

Frequently Asked Questions about Drivetrain for Volvo S40 1.6 D2

How do I know if my Volvo S40 1.6 D2 needs a new drive shaft?

Common signs include vibrations during acceleration or unusual noises from the drivetrain. If you notice the car shaking at certain speeds, it is time to inspect the drive shafts.

What causes clicking noises when cornering?

This is usually caused by a worn outer CV joint. As the balls inside the joint wear down, play develops, producing that characteristic clicking noise when turning the steering wheel.

Can I replace just the CV joint instead of the complete drive shaft?

Yes, provided the inner joint and the shaft itself are undamaged, you can save money by replacing only the outer CV joint on your Volvo S40 1.6 D2.

Are the CV boot and grease included when I buy a CV joint?

Yes, our CV joint kits come complete with a tailored CV boot, high-grade grease and all necessary fitting hardware such as circlips and bolts.

How does the fitment guarantee work?

When you select your car by make, model and engine, we guarantee the part will fit. In the unlikely event that it does not, we will help you find the correct part at no extra cost.

How quickly are parts dispatched?

We aim to dispatch all orders placed before our cut-off time on the same day, ensuring fast and reliable delivery to your door.