Volvo S40 D4

Spare parts and drivetrain components for the Volvo S40 D4. Select your make, model and engine to ensure a precise fit before ordering.

Products for Volvo S40 D4

31 products
25 - 31 of 31
Item no.:1137189
  • Position: Front left
  • Splines gearbox side: 24
  • Splines wheel side: 36
  • Total length: 535 mm
Item no.:212641
  • Position: Front right
  • Splines gearbox side: 26
  • Splines wheel side: 36
  • Total length: 987 mm
  • Thread size: M10x1.5
Item no.:146356
  • Position: Inner
  • Inner splines: 26
  • Seal diameter: 31 mm
  • Total length: 158,5 mm
  • Joint diameter: 85 mm
Item no.:643855
  • Position: Rear, Inner
  • Inner splines: 29
  • Splines gearbox side: 26
  • Seal diameter: 35 mm
  • Outer diameter: 71 mm
Item no.:149386
  • Position: Inner
  • Inner splines: 27
  • Seal diameter: 36 mm
  • Total length: 133 mm
  • Joint diameter: 94 mm
Item no.:653750
  • Position: Rear, Outer
  • Inner splines: 29
  • Splines wheel side: 36
  • Seal diameter: 56 mm
  • ABS teeth: 88
Showing 25–31 of 31 products

Drivetrain for Volvo S40 D4

The Volvo S40 D4 represents a sophisticated blend of Scandinavian design and punchy diesel performance. The D4 engine is renowned for its high torque output, delivering impressive acceleration whilst placing considerable strain on mechanical components, especially throughout the transmission. When searching for replacement parts for your Volvo S40, uncompromising quality is essential. Every drivetrain component must withstand the immense forces generated to ensure a smooth, dependable driving experience. At CVJoint24, we specialise specifically in these driveline parts, meaning we understand the unique demands of your vehicle model. Selecting the correct spare parts not only extends the service life of your car but also preserves the safety and comfort Volvo is celebrated for. Our mission is to provide the most comprehensive drivetrain range available, focused on outstanding durability and precise fitment.

How the Volvo S40 D4 drivetrain is constructed

The drivetrain on a Volvo S40 D4 is an advanced assembly engineered to transmit power efficiently from the transversely mounted engine to the front wheels. The system is centred around a gearbox that distributes torque via two drive shafts of varying lengths. The offside drive shaft is typically longer and often incorporates a centre bearing to reduce vibration and torque steer. Each driveshaft features two constant velocity joints: an inner joint allowing axial plunge as the suspension moves up and down, and an outer joint permitting steering angles. These joints are precision components operating under intense pressure, relying on continuous lubrication from specialised grease. The CV boots enclosing the joints play a crucial role by preventing road salt, water and dirt from contaminating the sensitive bearing surfaces. For a Volvo S40 D4, keeping these components in top condition is vital, as the engine's torque characteristics demand greater material strength than smaller petrol or diesel alternatives.

Common faults and symptoms

Detecting drivetrain wear early can save substantial time and expense. For owners of a Volvo S40 D4, one of the most classic warning signs is a rhythmic clicking or knocking noise when turning sharply at low speeds, such as during parking manoeuvres. This noise almost invariably indicates that an outer CV joint has developed play due to wear or a split CV boot. Another frequent symptom is vibration felt through the car body under acceleration, particularly between 50 and 90 km/h. This generally points to worn inner CV joints or a bent drive shaft. It is also wise to inspect the CV boots regularly; if you notice grease splattered inside the wheel rim or over suspension components, a boot has split. Left unaddressed, abrasive grime will ruin the CV joint in short order, leading to more costly repairs.

Common parts to replace on the Volvo S40 D4

When the time comes to refresh drivetrain components on your Volvo S40 D4, certain parts require more frequent attention. In our catalogue, you will find dedicated components tailored specifically for this model. We stock multiple drive shaft variations, covering differences between the nearside and offside as well as manual and automatic gearbox options. Fitting a complete drive shaft is often the most sensible approach, ensuring all integrated joints, boots and shafts are factory-fresh and work in harmony. Alongside complete driveshafts, the outer CV joint is a routine wear item that we supply as an individual kit. Sourcing components from a specialist in Volvo guarantees that spline counts, lengths and ABS reluctor rings match original specifications exactly, which is critical for the proper operation of safety systems like ABS and stability control.

How to find the right part for your Volvo S40 D4

Navigate directly to the appropriate section for the Volvo S40 D4:

When troubleshooting potential driveline issues, it pays to begin in the right product category. Comparing specific subcategories for the Volvo S40 D4 makes it straightforward to distinguish between faults in the drive shaft, CV joint or propeller shaft, taking you directly to the parts that match your symptoms and vehicle specifications.

Following these links takes you straight to our dedicated range, where each part has been carefully chosen for exceptional quality and reliability.

Why buy from CVJoint24?

CVJoint24 is not just another generic motor factor; we are the international shop of a Swedish driveline specialist shipping across the EU from our warehouse in Helsingborg, Sweden. Our business is built on dedicated expertise and an inventory tailored to meet the exact requirements of cars like the Volvo S40 D4. When ordering from us, you can select your car by make, model and engine variant to ensure you receive components that fit first time. We recognise how essential your car is to daily life, providing fast dispatch across Europe and expert technical support for DIY mechanics and garages alike. With components engineered to endure demanding European road conditions, we combine the extensive choice of a large retailer with the focused knowledge of a true specialist, making us your natural partner for drivetrain repairs.

Frequently Asked Questions about Drivetrain Parts for Volvo S40 D4

How do I know if my Volvo S40 D4 needs a new drive shaft?

The most common signs are vibrations under acceleration or clicking noises when cornering. If you notice an imbalance throughout the car that disappears when you lift off the accelerator, it is often the inner joint of the drive shaft that is worn.

Does the same drive shaft fit both the right and left side on an S40 D4?

No, the drive shafts have different lengths and designs depending on the side. The right-hand shaft is longer and typically runs through a centre bearing, whilst the left-hand shaft is shorter and fits directly into the gearbox.

Is everything needed included when purchasing an outer CV joint?

Yes, when you buy an outer CV joint from us, it normally includes the joint itself, a new CV boot, stainless steel clamps, a circlip, a centre bolt and specialised grease for optimal lubrication.

How do I make sure I find the right part for my car?

Simply select your car's make, model, and engine variant in our store. This filters the components to ensure you only see parts verified for your exact Volvo S40 D4.

Why is the correct torque rating crucial for the D4 model?

The D4 engine produces substantial torque, placing high demands on the drivetrain's durability. Components not engineered for these loads can wear out prematurely or fail under heavy acceleration.

Do you offer fast dispatch on drive shafts for the Volvo S40?

Yes, all in-stock items are dispatched promptly from our warehouse, helping you get your Volvo S40 D4 back on the road without delay.