Volvo S80 1.6 D Drive

Quality drivetrain parts and drive shafts for the Volvo S80 1.6 D Drive. Select your make, model and engine to guarantee an exact fit.

Products for Volvo S80 1.6 D Drive

18 products
1 - 18 of 18
Item no.:1126102
  • Position: Front left
  • Total length: 604 mm
  • Splines gearbox side: 26
  • Splines wheel side: 40
Item no.:2191288
  • Position: Front right
  • Total length: 946 mm
  • Splines gearbox side: 26
  • Splines wheel side: 40
Item no.:0528950
  • Position: Outer
  • Seal diameter: 58 mm
  • Inner splines: 28
  • Outer splines: 40
  • Joint diameter: 92 mm
Item no.:1123055
  • Position: Front left
  • Total length: 602 mm
  • Splines gearbox side: 28
  • Splines wheel side: 40
Item no.:2135825
  • Position: Front right
  • Total length: 934 mm
  • Splines gearbox side: 28
  • Splines wheel side: 40
Item no.:0422738
  • Position: Inner
Item no.:632060
  • Position: Rear
Item no.:142126
  • Position: Front left, Inner
  • Seal diameter: 31 mm
  • Inner splines: 26
  • Diameter: 31 mm
  • Splines gearbox side: 26
Item no.:647476
  • Position: Rear, Inner
  • Seal diameter: 35 mm
  • Inner splines: 29
  • Diameter: 35 mm
  • Splines gearbox side: 26
Item no.:659458
  • Position: Rear, Outer
  • Seal diameter: 56 mm
  • Inner splines: 29
  • Diameter: 56 mm
  • ABS teeth: 88
Item no.:214033
  • Position: Front right
  • Total length: 947 mm
  • Splines gearbox side: 26
  • Splines wheel side: 36
Item no.:215641
  • Position: Front right
  • Total length: 960 mm
  • Splines gearbox side: 26
  • Splines wheel side: 36
Item no.:140008
  • Position: Front left, Inner
  • Total length: 162 mm
Item no.:0539249
  • Position: Outer
  • Inner splines: 26
  • Outer diameter: 91 mm
  • Splines wheel side: 40
Item no.:1177706
  • Position: Front left
  • Total length: 610 mm
  • Splines gearbox side: 26
  • Splines wheel side: 40
Item no.:2119591
  • Position: Front right
  • Total length: 946 mm
  • Splines gearbox side: 26
  • Splines wheel side: 40
Item no.:0545121
  • Position: Outer
  • Seal diameter: 57,5 mm
  • Inner splines: 26
  • Outer splines: 40
Item no.:144353
  • Position: Front left, Inner
  • Seal diameter: 36 mm
  • Inner splines: 27
  • Diameter: 36 mm
  • Splines gearbox side: 31

Volvo S80 1.6 D Drive drivetrain

The Volvo S80 1.6 D Drive represents an era of Swedish engineering focused on minimising environmental impact without compromising the luxurious ride the S80 series is renowned for. As one of the most fuel-efficient cars in its class, it demands that every drivetrain component operates with minimal friction. The drivetrain is the heart of the vehicle's movement, and for a model optimised for long-distance cruising and low consumption, it is vital that every part meets the highest standards. Although the 1.6-litre diesel engine is highly efficient, it produces substantial torque that places constant stress on drive shafts and joints, especially during stop-start urban driving. At CVJoint24, we understand these technical subtleties and supply parts tailored specifically to the requirements set by Volvo for this eco-optimised variant. Maintaining your drivetrain is not merely a matter of driving comfort, but a direct investment in the car's longevity and safety.

How the drivetrain is engineered on the Volvo S80 1.6 D Drive

The technical layout of the Volvo S80 1.6 D Drive is engineered to be both lightweight and efficient. The transverse four-cylinder engine delivers power through a gearbox, which in turn distributes torque to the front wheels via two drive shafts. These drive shafts play a central role, as they must transfer driving torque while coping with the continuous angular changes caused by suspension travel and steering. The right-hand driveshaft is longer and commonly fitted with an intermediate centre bearing to prevent vibrations and torque steer. The outer constant velocity joints are designed to accommodate tight articulation angles when cornering, whilst the inner joints allow the axial plunge necessary as the wheel travels vertically. Ensuring these joints stay properly lubricated and protected by intact CV boots is crucial to avoid metal-on-metal wear. Under European driving conditions, these parts endure considerable strain from temperature fluctuations, road salt and moisture, making the quality of the boot materials and grease essential for long-term durability.

Common faults and symptoms

Ignoring early warning signs from the drivetrain can quickly lead to much costlier repairs than replacing a single CV joint or boot. One of the most typical symptoms of a worn outer CV joint is a rhythmic clicking or snapping noise when accelerating on full lock. If you instead feel vibrations radiating through the chassis between 50 and 90 km/h, this often indicates play in an inner CV joint or an out-of-balance drive shaft. Another critical component is the ABS ring, frequently mounted on the outer CV joint; if this reluctor ring cracks due to corrosion, it sends erratic wheel-speed signals to the safety systems, triggering the ABS warning light on your dash. It is also wise to inspect the CV boots regularly for perishing or splits. Greasy splatter on the inside of the wheel rim is an unmistakable sign of a split boot, requiring swift attention before road grit and moisture ruin the constant velocity joint completely.

Common replacement parts for the Volvo S80 1.6 D Drive

When repairs are due, choosing parts that meet original equipment specifications is essential to preserve your car's refined driving characteristics. Our range is tailored to cover the most frequent service needs for this specific variant. We supply components including:

  • Drive shaft for Volvo S80 1.6 D Drive – complete, factory-balanced shafts ready for installation, saving valuable workshop time.
  • Outer CV joint for Volvo S80 1.6 D Drive – complete kits supplied with high-grade grease, CV boot and all necessary hardware, such as hub bolts.
  • Inner CV joint for Volvo S80 1.6 D Drive – precision-machined components to eliminate driveline vibration and guarantee smooth power delivery.

Our parts are manufactured from high-tensile steel, with boots made from durable thermoplastic or premium synthetic rubber to withstand harsh winters. Replacing worn parts with correctly specified new ones ensures your Volvo remains as quiet, smooth and stable as when it left the showroom.

Finding the right part for your Volvo S80 1.6 D Drive

Navigate directly to the relevant sub-category for your Volvo S80 1.6 D Drive:

When diagnosing drivetrain issues, heading straight to the correct component section saves time. By browsing the dedicated categories for the Volvo S80 1.6 D Drive, it is straightforward to differentiate between drive shaft, CV joint and propeller shaft issues and locate the exact fit for your vehicle's symptoms.

The specific "Drive" edition of the S80 occasionally uses distinctive driveline components compared with higher-powered models, primarily to minimise rotating mass and rolling resistance. You can easily find the exact match by selecting your vehicle's make, model and engine variant in our store selector. This brings up the 9 verified products tailored to your car, including a selection of 6 different drive shafts depending on side and gearbox type, alongside matching joints. Be sure to check your engine code and production year, as minor revisions occurred across the production cycle. To view the wider selection for this saloon, visit our overview page for Volvo S80. If you need confirmation on the correct part for your car's setup, our expert technical support team is ready to help you order with complete confidence.

Why shop with CVJoint24

Buying from a dedicated specialist like CVJoint24 gives you expertise and precision that general car-parts retailers simply cannot match. We specialise entirely in driveline systems, which means we know spline counts, metallurgy and fitment inside out. As Swedish driveline specialists shipping directly from our central warehouse in Helsingborg, Sweden, across the EU, we maintain an inventory focused on exact compatibility. Our precise fitment guarantee and dependable EU shipping minimise downtime in the garage, saving you both time and money. We want every customer to get the correct component first time and enjoy lasting reliability for thousands of kilometres ahead. Repairing your vehicle with quality replacement parts from us is also a sustainable choice that extends the life of your Volvo. As your specialist partner for All car makes, we ensure you always receive expert guidance and the finest driveline parts available.

Frequently asked questions about drivetrain parts for Volvo S80 1.6 D Drive

How do I know if my Volvo S80 1.6 D Drive needs a new drive shaft?

Common signs include vibrations through the chassis during acceleration or rhythmic clicking noises when cornering. A visual inspection of the CV boots can also reveal leaks, which often lead to drive shaft failure.

Is there a difference between drive shafts for manual and automatic gearboxes on this model?

Yes, there can be differences in both length and spline count depending on the gearbox fitted to your car. Always check by selecting your car's make, model and engine variant to ensure the correct specification.

What is included when I buy an outer CV joint kit for my Volvo?

Our kits are complete and typically include the CV joint itself, a model-specific CV boot, high-quality lithium grease, retaining clips and clamps, and a new centre bolt or hub nut.

Can I replace just the outer CV joint instead of the entire drive shaft?

Yes, provided the shaft itself is undamaged and straight, you can easily replace just the outer or inner constant velocity joint, which is often a more economical solution than replacing the complete driveshaft.

Why does my car vibrate under acceleration at higher speeds?

Vibration during acceleration is often caused by wear in the inner CV joints or an unbalanced drive shaft. It can also stem from a worn centre bearing on the longer offside drive shaft.

How does the fitment guarantee work at cvjoint24.com?

Our fitment guarantee means that when you select your vehicle's exact make, model and engine variant, we guarantee the part will fit your car. In the unlikely event that an issue arises, our team will promptly help you source the correct part.