Volvo S80 2.5 T Flexfuel

Spare parts and drivetrain components for the Volvo S80 2.5 T Flexfuel. Check fitment by make, model and engine before ordering.

Products for Volvo S80 2.5 T Flexfuel

43 products
25 - 43 of 43
Item no.:141277
  • Position: Front left, Inner
  • Inner splines: 27
  • Seal diameter: 36 mm
  • Joint diameter: 94 mm
  • Outer splines: 31
Item no.:244613
  • Position: Front right, Inner
  • Inner splines: 26
  • Seal diameter: 44 mm
  • Joint diameter: 86 mm
  • Outer splines: 39
Item no.:143857
  • Position: Front left, Inner
  • Inner splines: 23
  • Seal diameter: 40 mm
  • Total length: 168 mm
  • Joint diameter: 79 mm
Item no.:3592546
  • Position: Front, Outer
  • Inner splines: 27
  • Seal diameter: 56 mm
  • Outer splines: 36
  • ABS teeth: 48
Item no.:3593142
  • Position: Front, Outer
  • Inner splines: 28
  • Seal diameter: 57 mm
  • Outer splines: 40
  • ABS teeth: 48
Item no.:3560420
  • Position: Front, Outer
  • Inner splines: 26
  • Seal diameter: 56 mm
  • Outer splines: 36
  • Thread size: M10X1,5
Item no.:1130381
  • Position: Front left
  • Splines gearbox side: 24
  • Splines wheel side: 36
  • Total length: 535 mm
Item no.:242469
  • Position: Front right, Inner
  • Inner splines: 26
  • Seal diameter: 28 mm
  • Joint diameter: 86 mm
  • Outer splines: 26
Item no.:249495
  • Position: Front right, Inner
  • Inner splines: 24
  • Splines gearbox side: 26
  • Seal diameter: 31 mm
  • Outer diameter: 82 mm
Item no.:247683
  • Position: Front right, Inner
  • Inner splines: 27
  • Splines gearbox side: 28
  • Seal diameter: 30 mm
  • Outer diameter: 94 mm
Item no.:3516937
  • Position: Front, Outer
  • Inner splines: 24
  • Splines wheel side: 36
  • Seal diameter: 54 mm
  • Outer diameter: 84 mm
Item no.:3569868
  • Position: Front, Outer
  • Inner splines: 27
  • Seal diameter: 56 mm
  • Outer splines: 40
  • ABS teeth: 48
Item no.:140427
  • Position: Front left, Inner
  • Inner splines: 24
  • Seal diameter: 31 mm
  • Joint diameter: 82 mm
  • Outer splines: 26
Item no.:241895
  • Position: Front right, Inner
  • Inner splines: 26
  • Splines gearbox side: 26
  • Seal diameter: 31 mm
  • Outer diameter: 85 mm
Item no.:2199849
  • Position: Front right
  • Splines gearbox side: 26
  • Splines wheel side: 36
  • Total length: 1,005 mm
  • ABS teeth: 48
Item no.:142636
  • Position: Front left, Inner
  • Inner splines: 26
  • Seal diameter: 36 mm
  • Joint diameter: 85 mm
  • Outer splines: 31
Item no.:245330
  • Position: Front right, Inner
  • Inner splines: 29
  • Splines gearbox side: 26
  • Seal diameter: 28 mm
  • Outer diameter: 106 mm
Item no.:212340
  • Position: Front right
  • Splines gearbox side: 26
  • Splines wheel side: 36
  • Total length: 987 mm
  • Thread size: M10x1.5
Item no.:116257
  • Position: Front left
  • Splines gearbox side: 26
  • Splines wheel side: 36
  • Total length: 580 mm
  • Joint diameter: 87 mm
Showing 25–43 of 43 products

Drivetrain for Volvo S80 2.5 T Flexfuel

The Volvo S80 2.5 T Flexfuel is a sophisticated executive saloon that combines performance with environmental care through its Flexfuel engine. Delivering this power to the road smoothly and without vibrations requires a drivetrain in peak condition. The drivetrain on a Volvo S80 is engineered to provide a refined yet responsive driving experience, but over time, components such as drive shafts and CV joints are subject to natural wear. As a Swedish driveline specialist for Volvo, we at CVJoint24 possess deep technical knowledge of this specific model's requirements. We offer a curated range covering everything from complete shafts to individual joints, ensuring your car retains its superior comfort levels. Choosing the correct parts from the start saves both time and money, whilst extending the lifespan of your vehicle's power transmission system. Our aim is to be your ultimate single source for keeping your S80 driving safely on European roads.

How the drivetrain is engineered on the Volvo S80 2.5 T Flexfuel

The drivetrain architecture on a Volvo S80 2.5 T Flexfuel is the result of meticulous Swedish engineering, designed for front-wheel drive and a transversely mounted five-cylinder engine. The system comprises a gearbox that distributes power to two drive shafts of differing lengths. The right-hand drive shaft is typically longer and can be fitted with a centre bearing to reduce vibration and torque steer. Each shaft features two critical articulation points: the inner CV joint connecting to the gearbox and the outer CV joint mounted into the wheel hub. These constant velocity joints are shielded by flexible rubber CV boots filled with specialised grease that lubricates and cools the internals during operation. For the 2.5 T Flexfuel model, the drivetrain must cope with the immediate torque delivered by the turbocharged engine, placing heavy demands on material quality and tight tolerances across both splines and bearing races. Understanding this interaction is key to selecting the right spare parts for any repair.

Common faults and symptoms

Identifying drivetrain issues early can prevent expensive consequential damage to your gearbox and suspension. One of the most typical signs of a worn outer CV joint on a Volvo S80 2.5 T Flexfuel is a rhythmic clicking or knocking noise when taking sharp corners, particularly under acceleration. If the noise subsides when travelling straight ahead, the outer constant velocity joint is almost certainly at fault. Vibrations felt through the chassis or steering wheel during acceleration frequently point to an issue with an inner CV joint on the Volvo S80 2.5 T Flexfuel. These tremors are often mistaken for wheel imbalance, but if they occur exclusively under throttle load, the drivetrain is the most probable culprit. Another frequent symptom is grease leaking or splattered across the inside of the wheel rim, indicating a split CV boot. When a boot tears, the joint is exposed to road grit, water and dirt, quickly leading to complete failure. Regular visual inspection of these components provides inexpensive peace of mind for any Volvo owner.

Typical replacement parts for Volvo S80 2.5 T Flexfuel

When repairs become necessary, there are several approaches depending on the extent of wear. For the Volvo S80 2.5 T Flexfuel, our catalogue includes 5 different types of complete drive shafts, which is often the recommended solution for long-term reliability. Replacing the entire driveshaft eliminates the risk of an aged inner joint failing shortly after fitting a new outer one. We also supply standalone outer and inner CV joints whenever only a specific component needs attention. Below is an overview of the most relevant categories for your vehicle:

  • Drive shaft Volvo S80 2.5 T Flexfuel – Complete solutions for both the right- and left-hand sides.
  • Outer CV joint Volvo S80 2.5 T Flexfuel – High-quality joints supplied with fitting kits and CV boots.
  • Inner CV joint Volvo S80 2.5 T Flexfuel – Precision-engineered joints for connecting directly to the gearbox.

Every part in our range is rigorously inspected to meet or exceed original equipment specifications, providing the dependability of genuine parts at a significantly better price.

How to find the correct part for your Volvo S80 2.5 T Flexfuel

Navigate directly to the appropriate section for your Volvo S80 2.5 T Flexfuel:

When diagnosing multiple potential drivetrain issues, starting in the right section is vital. Comparing the exact component categories for the Volvo S80 2.5 T Flexfuel makes it straightforward to differentiate between drive shaft, CV joint or propeller shaft problems and proceed to the parts matching your symptoms and specifications.

To help you select the exact part straight away, our shop lets you easily filter by your car's make, model and engine variant. Because the Volvo S80 2.5 T Flexfuel may have slight technical variations depending on production month and trim level, selecting your exact vehicle details is the most reliable way to find compatible parts. We always advise checking the product specifications carefully to verify details like spline counts and whether your car has a manual or automatic gearbox. Should you require guidance, our technical team is on hand to help. We can clarify technical data so you can feel completely confident before placing your order. Ensuring precise fitment prior to purchase is the foundation of every successful repair.

Why shop with CVJoint24

Ordering from CVJoint24 means partnering with specialists who genuinely understand your vehicle's driveline. As Swedish driveline specialists shipping from our central warehouse in Helsingborg, Sweden, we focus on exceptional quality, expertise and fast European dispatch. We know that being off the road is inconvenient, which is why our streamlined logistics ensure prompt delivery throughout the EU. You can rely on our accurate fitment data to deliver parts that bolt straight onto your Volvo S80 2.5 T Flexfuel. We combine an extensive product range with competitive prices without ever compromising on standard. Each part we supply is selected for durability and precision engineering, which is why so many Volvo drivers rely on us for their drivetrain upkeep. At CVJoint24, you receive the right part, knowledgeable support and an effortless shopping experience tailored to your motoring needs.

Frequently Asked Questions about Drivetrain Parts for Volvo S80 2.5 T Flexfuel

How do I know if my Volvo S80 2.5 T Flexfuel needs a new drive shaft?

Common signs include severe vibrations during acceleration or unusual noises from the front end. If you notice the car shaking under load but settling down when you lift off the accelerator, this often indicates internal wear in the drive shaft.

What is the difference between the inner and outer CV joint on an S80?

The outer CV joint is located by the wheel and accommodates steering angles; it typically clicks during cornering when worn. The inner CV joint is located next to the gearbox and accommodates suspension movement; wear here usually causes vibrations.

Can I replace just the CV joint instead of the entire drive shaft?

Yes, provided the shaft itself is undamaged, you can replace solely the outer or inner joint. This is often more economical, but if there is extensive wear on both joints, a complete drive shaft saves time during installation.

Do the parts fit both manual and automatic gearboxes?

There can be differences between gearbox types. We strongly recommend selecting your specific car's make, model and engine variant on CVJoint24 to ensure you receive a part compatible with your transmission.

How does the fitment guarantee work at CVJoint24?

Our fitment guarantee means that when you select your specific vehicle details, we guarantee the part will fit. Should an issue arise regardless, our customer service team will help you quickly exchange it for the correct item without hassle.

How quickly are the parts delivered for my Volvo?

We dispatch in-stock orders quickly from our Swedish warehouse across the EU, helping you get your Volvo S80 2.5 T Flexfuel back on the road with minimal downtime.