Volvo S80 2.5 TDI

Driveline parts and components for the Volvo S80 2.5 TDI. Select your exact model and engine to ensure the correct fit before ordering.

Products for Volvo S80 2.5 TDI

34 products
25 - 34 of 34
Item no.:3583741
  • Position: Front, Outer
  • Inner splines: 27
  • Seal diameter: 57 mm
  • Outer splines: 40
  • Thread size: M10X1,5
Item no.:351310
  • Position: Front, Outer
  • Inner splines: 28
  • Seal diameter: 58 mm
  • Outer splines: 40
  • Thread size: M10x1,5
Item no.:3571036
  • Position: Front, Outer
  • Inner splines: 28
  • Seal diameter: 57 mm
  • Outer splines: 40
  • ABS teeth: 48
Item no.:3501673
  • Position: Front, Outer
  • Inner splines: 26
  • Seal diameter: 56 mm
  • Outer splines: 36
  • Thread size: M10X1,5
Item no.:1127873
  • Position: Front left
  • Splines gearbox side: 24
  • Splines wheel side: 36
  • Total length: 535 mm
Item no.:336813
  • Position: Front
Item no.:3523808
  • Position: Front, Outer
  • Inner splines: 24
  • Splines wheel side: 36
  • Seal diameter: 54 mm
  • Outer diameter: 84 mm
Item no.:3522496
  • Position: Front, Outer
  • Inner splines: 27
  • Seal diameter: 56 mm
  • Outer splines: 40
  • ABS teeth: 48
Item no.:219087
  • Position: Front right
  • Splines gearbox side: 26
  • Splines wheel side: 36
  • Total length: 987 mm
  • Thread size: M10x1.5
Showing 25–34 of 34 products

Drivetrain for Volvo S80 2.5 TDI

The Volvo S80 2.5 TDI is a classic long-distance cruiser renowned for its sturdy build and dependable diesel engine. To preserve the car's performance and safety, an impeccably working drivetrain is essential. The drivetrain transmits engine torque straight to the wheels, and on a model such as the 2.5 TDI—where torque is substantial even at low revs—components face significant stress. At CVJoint24, we specialise in these precise driveline components so that you, as an owner, can find the correct spare parts without hassle. Our range for this specific model spans everything from complete drive shafts to precision parts such as ABS rings. By focusing on quality and an exact fit, we help you extend your vehicle's lifespan and avoid unnecessary repair costs down the road.

How the drivetrain is engineered on the Volvo S80 2.5 TDI

The drivetrain layout on a Volvo S80 2.5 TDI relies on a classic front-wheel-drive configuration, transferring power from the engine through the gearbox out to the front wheels. The system comprises several critical components that must operate in total harmony. Central to this setup are the drive shafts, which serve as the vital link between the differential and the wheel hubs. Each drive shaft features two joints: an inner CV joint closest to the gearbox and an outer CV joint at the wheel hub. The outer constant velocity joint is crucial because it allows the wheel to steer and move with the suspension while continuously transmitting power. On the 2.5 TDI, these parts are specifically dimensioned to manage the torque characteristics of the turbo diesel engine. In addition, an ABS ring is fitted to the outer joint or shaft to deliver accurate wheel speed signals to the braking system, forming an integral part of modern drivetrain safety.

Common faults and symptoms

Several clear indicators point to drivetrain wear on your Volvo S80 2.5 TDI. One of the most common signs is a rhythmic clicking or knocking noise on full steering lock during acceleration. This typically suggests that an outer CV joint has started to fail, often because a split CV boot has allowed grease to escape and road dirt to enter. Steering wheel vibrations or shaking through the car body under acceleration may instead indicate an unbalanced driveshaft or excessive play in the inner joints. Another frequent issue on this model is an illuminated ABS warning light, usually caused by a cracked or corroded ABS reluctor ring. Because the ring is exposed to road salt and moisture, rust expansion can cause it to crack, disrupting sensor readings. Ignoring these symptoms can lead to total driveline failure, leaving your car stranded.

Common parts to replace on the Volvo S80 2.5 TDI

When maintaining the power transmission on this model, certain parts naturally need replacing more often than others. In our catalogue for the Volvo S80 2.5 TDI, you will find high-grade components arranged across the key categories. We stock multiple drive shaft variants to cater for different model years and gearbox options, alongside dedicated outer CV joints and ABS rings. Installing a complete drive shaft is frequently the most cost-effective solution, renewing both inner and outer joints in a single job. If the issue is solely linked to an ABS warning, fitting a replacement ABS ring offers an economical fix compared to renewing the entire joint. We always recommend inspecting your CV boots regularly, as intact boots remain your first line of defence against premature wear on expensive drivetrain parts.

Finding the right part for your Volvo S80 2.5 TDI

Explore the relevant subcategory for your Volvo S80 2.5 TDI:

When troubleshooting drivetrain issues, starting directly in the correct subcategory saves time. By comparing the exact sections for the Volvo S80 2.5 TDI, it becomes straightforward to distinguish between faults in the drive shaft, CV joint or propeller shaft, and quickly proceed to the parts that match your vehicle's specifications.

Selecting your car's exact details eliminates guesswork and ensures a reliable fit during installation. Should you be unsure which side or specific component you require, our technical team is ready to guide you through our comprehensive range for the Volvo S80.

Why buy from CVJoint24?

As the international shop of a Swedish driveline specialist shipping across the EU from our warehouse in Helsingborg, Sweden, we combine dedicated expertise with a focused catalogue that general motor factors rarely match. When sourcing parts for your Volvo from us, you get premium car parts backed by our dependable fitment guarantee. We understand the importance of getting your car back on the road without delay, dispatching quickly to keep waiting times minimal. Our commitment to quality means we supply only components that satisfy rigorous standards for durability and performance. By focusing strictly on driveline solutions, we provide knowledgeable customer support and comprehensive product specifications. At CVJoint24, our priority is ensuring you get the right part first time—built to deliver many thousands of reliable kilometres in your Volvo S80 2.5 TDI.

Frequently asked questions about Drivetrain for Volvo S80 2.5 TDI

How do I know whether it is the drive shaft or the CV joint that has failed on my S80 2.5 TDI?

If you hear a clicking sound when cornering, it is usually the outer CV joint. If the car vibrates noticeably under acceleration, especially at higher speeds, it is more likely that the drive shaft itself or the inner constant velocity joint is worn.

Does the same drive shaft fit both manual and automatic Volvo S80 2.5 TDI models?

No, there can be differences in length and splines depending on the gearbox type. Always select your vehicle's exact make, model and engine variant in our store to ensure you find the correct drive shaft for your specific setup.

Why is the ABS warning light on in my Volvo S80 even though the brakes work fine?

On the Volvo S80 2.5 TDI, it is very common for the ABS ring to crack due to corrosion. When the ring cracks, the spacing between the teeth alters, causing the sensor to receive incorrect readings and trigger the warning light.

Can I replace just the ABS ring, or do I have to replace the complete CV joint?

You can readily replace just the ABS ring if the CV joint is otherwise in sound condition. This is a far more economical repair. We supply separate ABS rings specifically designed for the Volvo S80 2.5 TDI.

How often should I inspect the CV boots on my Volvo S80?

We recommend inspecting the CV boots at every oil service or at least once a year. A split CV joint boot quickly leads to joint failure, so catching any split or leak early saves considerable expense.

Do you provide a fitment guarantee on drivetrain parts for the Volvo S80 2.5 TDI?

Yes, we offer a correct fitment guarantee when you choose your specific make, model and engine variant in our store. This means we guarantee that the part ordered will fit your car, provided the vehicle's original specification has not been modified.