Inner CV joints for Volvo S60 2.4 D4 AWD

Find inner CV joints for the Volvo S60 2.4 D4 AWD directly here. Because this page is dedicated exclusively to the saloon model with all-wheel drive, you will not have to sift through...

Products for Inner CV joints for Volvo S60 2.4 D4 AWD

5 products
1 - 5 of 5
Item no.:0461066
  • Position: Inner
Item no.:0261236
  • Position: Inner
Item no.:647696
  • Position: Rear, Inner
  • Seal diameter: 35 mm
  • Inner splines: 29
  • Diameter: 35 mm
  • Splines gearbox side: 26
Item no.:0443142
  • Position: Inner
  • Inner splines: 22
  • Outer diameter: 84 mm
  • Splines wheel side: 26
Item no.:0441626
  • Position: Inner
  • Inner splines: 29
  • Outer diameter: 71 mm
  • Splines wheel side: 23

Inner CV joints for Volvo S60 2.4 D4 AWD

Maintaining the drivetrain on a Volvo S60 2.4 D4 AWD requires precision and the correct spare parts of the highest quality. The inner CV joint plays a central role in the car's power delivery, especially on models equipped with all-wheel drive where torque is distributed across all four wheels depending on surface and driving conditions. For a Volvo S60 with the powerful 2.4 D4 engine, it is absolutely essential that the inner joint can withstand the heavy loads generated during hard acceleration and when driving on demanding European roads. We supply components that are engineered specifically for this exact vehicle configuration, ensuring both longevity and optimal performance throughout the car's service life. Choosing a model-specific part from a specialist minimises the risk of future problems with vibrations, imbalance or drivetrain noises, which could otherwise lead to costly consequential repairs.

What does an inner CV joint do on a Volvo S60 2.4 D4 AWD?

The inner CV joint on your Volvo S60 2.4 D4 AWD is strategically located closest to the gearbox or the front differential. Its primary technical task is to transfer rotational power from the engine to the drive shaft, while allowing the shaft to plunge smoothly in and out as well as move vertically with the car's suspension travel. Unlike the outer CV joint, which is designed primarily to handle tight steering angles at the wheels, the inner constant velocity joint focuses on absorbing the geometrical changes that occur as the suspension works. On an AWD car, this function is particularly critical because power must be delivered smoothly and seamlessly for the vehicle's stability systems and four-wheel drive to operate at their best. A properly functioning inner joint minimises internal friction and power loss, contributing to a smoother driving experience and better fuel efficiency for your Volvo.

Common signs of wear

When an inner CV joint begins to reach the end of its service life on a Volvo S60 2.4 D4 AWD, it typically produces distinct warning signs that should be taken seriously. The most common symptom is noticeable vibration through the body or steering wheel, especially under load when accelerating between 50 and 90 km/h. These vibrations often stem from worn internal raceways, preventing the driveshaft from centring itself properly. Unlike an outer CV joint, which typically clicks on tight turns, inner joint wear usually presents as shuddering or a dull thudding noise during straight-line driving. It is also vital to inspect the CV boot regularly; if the rubber splits, essential lubricating grease escapes while road grit and moisture penetrate inside. This dramatically accelerates wear and can result in total joint failure if neglected.

How to choose the correct inner CV joint

Selecting the correct inner CV joint for a Volvo S60 2.4 D4 AWD can be intricate, as technical specifications often vary depending on the car's exact build date and gearbox fitted. It is crucial to verify the spline count—the number of teeth—both on the side inserting into the gearbox and on the side connecting to the drive shaft. Because AWD models generally use sturdier components than front-wheel-drive variants, do not mix up parts that may look identical at a glance. The most reliable way to find the right part is to filter by your car's exact make, model and engine variant in our shop. Selecting your vehicle details ensures that only components verified for your specific Volvo setup are shown, giving you full confidence in a perfect fit during installation.

Related parts to check

Please also check these exact pages for the same vehicle when working on the inner CV joint:

When one drivetrain component shows signs of wear, it is common practice to inspect adjacent parts on the same vehicle. By comparing these exact pages for the Volvo S60 2.4 D4 AWD, it becomes much easier to determine whether the issue lies solely with the inner CV joint or with an adjacent part of the power delivery system.

This is particularly relevant on models where vibrations, play and unwanted noises can transfer symptoms across several parts within the same drivetrain. A quick check of related categories reduces the risk of replacing the correct component type while overlooking a neighbouring part that affects the same underlying issue.

Why buy from cvjoint24.com?

CVJoint24 is the international shop of a Swedish driveline specialist, dispatching orders across the EU directly from our central warehouse in Helsingborg, Sweden. We understand that your Volvo S60 2.4 D4 AWD demands precision parts, which is why we offer an accurate fitment guarantee on all our components. Backed by extensive technical expertise and an inventory tailored specifically to quality drivetrain parts, we supply car parts that match or exceed original equipment standards. With prompt order processing and reliable international dispatch, we keep your car's workshop downtime to an absolute minimum. Shopping with us gives you both premium products and access to seasoned specialist support. Choose correctly from the outset and trust an expert team that knows your car's drivetrain inside out.

Frequently asked questions about Volvo S60 2.4 D4 AWD inner CV joints

How do I know if the inner CV joint is faulty on my Volvo S60 AWD?

The most common signs are body vibrations under acceleration, often at speeds between 50-90 km/h. Unlike outer CV joints, clicking noises when turning are rarely heard; the fault is primarily felt as shaking while driving straight ahead.

Can I replace just the inner CV joint, or does the entire drive shaft have to be replaced?

On the Volvo S60 2.4 D4 AWD, it is often possible to replace only the inner CV joint if the shaft itself is otherwise undamaged. This is a cost-effective way to restore drivetrain function without having to invest in a complete drive shaft.

Why do inner CV joints wear out faster on four-wheel drive cars?

The AWD system distributes torque to all wheels, meaning the inner joints are subjected to constant load to maintain grip and stability, especially with powerful engines like the 2.4 D4.

Does the same inner CV joint fit both manual and automatic gearboxes?

No, specifications such as the number of splines and overall length can differ between manual and automatic gearboxes. Always select your car's make, model and engine variant on our site to find the exact part for your vehicle's configuration.

What happens if I continue driving with a worn inner CV joint?

The vibrations will worsen, which can damage the gearbox seals and bearings. In the worst case, the joint can fail completely, leading to a loss of drive and potentially causing extensive damage to surrounding components.

Are a boot and grease included when I buy an inner CV joint from you?

Yes, our inner CV joints are supplied as complete kits containing the joint itself, a vehicle-specific CV boot, high-grade CV joint grease and all necessary mounting hardware such as clamps and circlips.