Volvo S60 2.4 D4 AWD

Spare parts and drivetrain components for the Volvo S60 2.4 D4 AWD. Check fitment by make, model and engine before ordering.

Products for Volvo S60 2.4 D4 AWD

21 products
1 - 21 of 21
Item no.:0574291
  • Position: Outer
  • Inner splines: 26
  • Seal diameter: 57,5 mm
  • Outer splines: 40
  • Thread size: M10X1,5
Item no.:0227383
  • Total length: 2,150 mm
  • Number of joints: 4
  • Number of centre bearings: 2
Item no.:1104498
  • Position: Front left
  • Splines gearbox side: 31
  • Splines wheel side: 40
  • Total length: 526 mm
  • Joint diameter: 91 mm
Item no.:6181038
  • Position: Rear
  • Splines gearbox side: 26
  • Splines wheel side: 36
  • Total length: 749 mm
  • ABS teeth: 44
Item no.:6131516
  • Position: Rear
  • Splines gearbox side: 23
  • Splines wheel side: 36
  • Total length: 760 mm
  • ABS teeth: 44
Item no.:647696
  • Position: Rear, Inner
  • Inner splines: 29
  • Splines gearbox side: 26
  • Seal diameter: 35 mm
  • Outer diameter: 71 mm
Item no.:653835
  • Position: Rear, Outer
  • Inner splines: 29
  • Splines wheel side: 36
  • Seal diameter: 56 mm
  • ABS teeth: 88
Item no.:1116836
  • Position: Front left
  • Splines gearbox side: 31
  • Splines wheel side: 40
  • Total length: 539 mm
  • Joint diameter: 100 mm
Item no.:7304862
  • Splines gearbox side: 26
  • Splines wheel side: 36
  • Total length: 750 mm
  • Joint diameter: 84 mm
  • ABS teeth: 44
Item no.:615888
  • Position: Rear
  • Splines gearbox side: 26
  • Splines wheel side: 36
  • Total length: 762 mm
  • Joint diameter: 73 mm
Item no.:0556599
  • Position: Outer
  • Inner splines: 29
  • Splines wheel side: 36
  • Outer diameter: 73 mm
  • ABS teeth: 44
Item no.:0542571
  • Position: Outer
  • Inner splines: 22
  • Splines wheel side: 36
  • Outer diameter: 84 mm
  • ABS teeth: 44
Item no.:0443142
  • Position: Inner
  • Inner splines: 22
  • Outer diameter: 84 mm
  • Splines wheel side: 26
Item no.:0441626
  • Position: Inner
  • Inner splines: 29
  • Outer diameter: 71 mm
  • Splines wheel side: 23
Item no.:216783
  • Position: Front right
  • Splines gearbox side: 28
  • Splines wheel side: 40
  • Total length: 995 mm
  • Joint diameter: 100 mm
Item no.:158876
  • Position: Front left, Outer
  • Inner splines: 27
  • Splines wheel side: 31
  • Seal diameter: 36,2 mm
  • Total length: 132 mm
Item no.:241691
  • Position: Front right, Inner
  • Inner splines: 27
  • Splines gearbox side: 28
  • Seal diameter: 30 mm
  • Total length: 602,5 mm
Item no.:650189
  • Position: Rear, Outer
  • Inner splines: 29
  • Seal diameter: 56,5 mm
  • Outer splines: 36
  • ABS teeth: 44
Item no.:655171
  • Position: Rear, Outer
  • Inner splines: 29
  • Outer splines: 36
Item no.:357160
  • Position: Front, Outer
  • Inner splines: 27
  • Seal diameter: 57 mm
  • Outer splines: 40
  • Thread size: M10X1,5

Volvo S60 2.4 D4 AWD drivetrain

The drivetrain in a Volvo S60 2.4 D4 AWD is a sophisticated setup that requires premium components to cope with the high torque produced by the diesel engine alongside the all-wheel drive system. This specific model places high demands on every single link in the power transmission chain. At CVJoint24, you will find carefully selected parts specifically tailored to this exact configuration. Maintaining the drivetrain is vital not only for performance, but also for long-term economy and operational reliability. By fitting the right components, you minimise the risk of consequential damage to costlier parts such as the gearbox and differential. We understand the technical nuances of the Volvo S60 2.4 D4 AWD and supply only parts that satisfy our strict quality standards to ensure your car stays dependable on the road.

How the Volvo S60 2.4 D4 AWD drivetrain is engineered

The system on this model is designed to distribute torque efficiently between the front and rear axles depending on driving conditions and road surfaces. Drive leaves the gearbox and travels via an angle gear to a central propeller shaft, which in turn delivers power to the rear differential. At the front, drive shafts handle both steering and propulsion, making the outer CV joints particularly vulnerable to stress during tight turns. The rear drive shafts focus purely on transferring power to deliver the car's characteristic AWD stability. The entire setup relies on every joint, from the inner constant velocity joint at the gearbox to the outer CV joint at the wheel hub, operating with minimal friction. A healthy drivetrain on an all-wheel drive car requires every part to work in total harmony to prevent unnecessary wear on the advanced coupling system.

Common faults and symptoms

There are several distinct signs indicating that the drivetrain on your Volvo S60 2.4 D4 AWD requires attention to avoid breakdowns. One of the most typical symptoms is a clicking or knocking sound on full lock, which often points to an outer CV joint that is worn or running dry of grease. Vibrations that occur specifically under acceleration can usually be traced back to an inner CV joint or an out-of-balance driveshaft. On all-wheel-drive models, you should also look out for vibrations felt throughout the cabin at motorway speeds, as this often indicates wear in the prop shaft centre bearing or universal joints. If you spot oil leaks or grease splattered inside the wheel arches, a split CV boot is usually to blame, allowing road grit to penetrate the joint and rapidly ruin the precision bearing surfaces.

Common parts to replace on the Volvo S60 2.4 D4 AWD

Depending on mileage and driving conditions, certain components will inevitably need replacing to maintain optimal performance. Our catalogue for this model features the following essential categories:

  • Drive shafts for Volvo S60 2.4 D4 AWD – we stock several variants to cover all positions on the vehicle.
  • Outer CV joints for Volvo S60 2.4 D4 AWD – a critical component for both steering and power transfer to the front wheels.
  • Inner CV joints for Volvo S60 2.4 D4 AWD – vital for eliminating driveline vibrations and ensuring smooth power delivery from the gearbox.
  • Propeller shafts for Volvo S60 2.4 D4 AWD – the backbone of the AWD system, for which we provide 2 high-grade options.

These car parts are specifically selected to handle the substantial torque of the D4 engine alongside the demands placed on the all-wheel drive system throughout demanding European winters.

How to find the right part for your Volvo S60 2.4 D4 AWD

Navigate directly to the relevant subcategory for your Volvo S60 2.4 D4 AWD:

When addressing potential drivetrain problems, starting in the right section saves valuable time. By comparing the exact component categories for the Volvo S60 2.4 D4 AWD, it becomes much simpler to distinguish between drive shaft, CV joint and propeller shaft issues, allowing you to choose the section matching your symptoms and specifications.

Selecting the correct spare parts for a modern Volvo can be tricky, as subtle but crucial variations exist across engine options and chassis numbers. To help you select the exact match straight away, simply filter our range by selecting your vehicle's make, model and engine variant. This ensures you only see items confirmed to fit your specific Volvo S60 2.4 D4 AWD, removing any guesswork regarding spline counts, shaft lengths or flange designs. We aim to get you the correct part first time, saving you time and labour costs in the garage. If you are unsure, our dedicated driveline specialists are always on hand to advise you, making your repair as straightforward and accurate as possible.

Why buy from CVJoint24

As a Swedish driveline specialist shipping across the EU from our central warehouse in Helsingborg, Sweden, we offer an outstanding combination of deep technical know-how and extensive stock on the shelf. When you buy from us, you benefit from our precise fitment assurance, ensuring you receive parts that fit your car correctly when selected by make, model and engine. We know how important it is to get your vehicle back on the road quickly, which is why we dispatch orders promptly. Our focus is strictly on drivetrains and power transmission, giving us an in-depth expertise that general motor factors rarely match. At CVJoint24, you receive durable, reliable spare parts engineered to perform under demanding conditions, whether for everyday commuting or towing heavy loads.

Frequently asked questions about drivetrain parts for Volvo S60 2.4 D4 AWD

How do I know if my Volvo S60 2.4 D4 AWD needs a new drive shaft?

The most common signs are vibrations under acceleration or unusual noises while driving. If you notice a torn CV boot and grease has leaked out, there is a high risk that the drive shaft or joint is damaged and requires replacement.

What are the most common signs of a worn propeller shaft?

Vibrations felt through the floor or seats of the car, particularly at speeds between 50 and 80 km/h, are often a sign of imbalance or worn universal joints in the propeller shaft on an AWD model.

Can I replace just the CV joint instead of the entire drive shaft on my S60?

Yes, on the Volvo S60 2.4 D4 AWD, you can often replace the outer or inner CV joint separately if the shaft bar itself is undamaged, making it a cost-effective way to repair the drivetrain.

Do all drive shafts from the S60 range fit my D4 AWD?

No, AWD models use specific drive shafts that differ in length and fittings compared to front-wheel-drive models. Always select your car's make, model and engine to ensure the correct fitment.

What does the fitment guarantee at CVJoint24 mean?

Our fitment guarantee means that when you select your vehicle's make, model and engine variant and order the recommended part, we guarantee it will fit your car; otherwise, we will help you find the correct part at no extra cost.

How quickly will parts for my Volvo be delivered?

We aim for fast dispatch on all in-stock parts for the Volvo S60 2.4 D4 AWD, ensuring you can get your car repaired and back on the road as quickly as possible.