Volvo S80 2.5 T Flexfuel

Spare parts and drivetrain components for Volvo S80 2.5 T Flexfuel. Check fitment by make, model and engine before ordering.

Products for Volvo S80 2.5 T Flexfuel

30 products
1 - 24 of 30
Item no.:2122097
  • Position: Front right
  • Total length: 1,000 mm
  • Splines gearbox side: 26
  • Splines wheel side: 40
Item no.:0548213
  • Position: Outer
  • Seal diameter: 58 mm
  • Inner splines: 28
  • Outer splines: 40
  • Joint diameter: 92 mm
Item no.:0549621
  • Position: Outer
  • Seal diameter: 57,5 mm
  • Inner splines: 27
  • Outer splines: 40
Item no.:1122495
  • Position: Front left
  • Total length: 526 mm
  • Splines gearbox side: 31
  • Splines wheel side: 40
Item no.:1132890
  • Position: Front left
  • Total length: 557 mm
  • Splines gearbox side: 26
  • Splines wheel side: 40
Item no.:2193823
  • Position: Front right
  • Total length: 990 mm
  • Splines gearbox side: 28
  • Splines wheel side: 40
Item no.:0406015
  • Position: Inner
Item no.:634179
  • Position: Rear
Item no.:140001
  • Position: Front left, Inner
  • Seal diameter: 31 mm
  • Inner splines: 26
  • Diameter: 31 mm
  • Splines gearbox side: 26
Item no.:647730
  • Position: Rear, Inner
  • Seal diameter: 35 mm
  • Inner splines: 29
  • Diameter: 35 mm
  • Splines gearbox side: 26
Item no.:243458
  • Position: Front right, Inner
  • Seal diameter: 33 mm
  • Inner splines: 26
  • Diameter: 33 mm
  • Splines gearbox side: 28
Item no.:656878
  • Position: Rear, Outer
  • Seal diameter: 56 mm
  • Inner splines: 29
  • Diameter: 56 mm
  • ABS teeth: 88
Item no.:212340
  • Position: Front right
  • Total length: 947 mm
  • Splines gearbox side: 26
  • Splines wheel side: 36
Item no.:143857
  • Position: Front left, Inner
  • Total length: 162 mm
Item no.:0526644
  • Position: Outer
  • Inner splines: 26
  • Outer diameter: 91 mm
  • Splines wheel side: 40
Item no.:0577782
  • Position: Outer
  • Inner splines: 26
  • Outer diameter: 94 mm
  • Splines wheel side: 40
Item no.:0400335
  • Position: Inner
  • Inner splines: 28
  • Outer diameter: 98 mm
  • Splines wheel side: 26
Item no.:0401015
  • Position: Inner
  • Inner splines: 28
  • Outer diameter: 98 mm
  • Splines wheel side: 26
Item no.:2130587
  • Total length: 992 mm
  • Splines gearbox side: 28
  • Splines wheel side: 40
Item no.:215984
  • Position: Front right
  • Total length: 960 mm
  • Splines gearbox side: 26
  • Splines wheel side: 36
Item no.:210365
  • Total length: 1,002 mm
  • Splines gearbox side: 26
  • Splines wheel side: 36
Item no.:116257
  • Total length: 582 mm
  • Splines gearbox side: 26
  • Splines wheel side: 36
Item no.:2158390
  • Total length: 994 mm
  • Splines gearbox side: 28
  • Splines wheel side: 40
Showing 1–24 of 30 products

Volvo S80 2.5 T Flexfuel Drivetrain Parts

The Volvo S80 2.5 T Flexfuel is a refined executive car that pairs punchy performance with environmental awareness thanks to its Flexfuel engine. Delivering this power to the road smoothly and without unwanted vibrations requires a drivetrain in first-class condition. Engineered to provide a supple yet responsive drive, the Volvo S80 drivetrain naturally sees wear over time on components such as drive shafts and CV joints. As dedicated specialists in Volvo drivetrains, we at CVJoint24 possess deep technical knowledge of this specific model's demands. We offer a curated range covering everything from complete shafts to individual constant velocity joints, ensuring your executive saloon retains its high level of ride comfort. Choosing the right parts from the start saves both time and money while extending the service life of your vehicle's transmission system. Our aim is to be your primary destination for keeping your S80 running safely across European roads.

How the Volvo S80 2.5 T Flexfuel Drivetrain Is Engineered

The drivetrain layout of the Volvo S80 2.5 T Flexfuel is a prime example of Swedish engineering, configured for front-wheel drive and a transverse five-cylinder turbocharged engine. Power runs from the gearbox to two drive shafts of unequal length. The right-hand driveshaft is longer and incorporates a centre bearing to prevent unwanted drivetrain vibration and eliminate torque steer. Each shaft relies on two vital articulated joints: an inner CV joint that slots into the gearbox and an outer CV joint anchored in the wheel hub. These joints are sealed inside rubber CV boots packed with specialised high-pressure grease that lubricates and cools moving surfaces. Because the 2.5 T Flexfuel generates instant low-end torque, the drivetrain components must endure rigorous rotational stress, requiring premium materials and tight manufacturing tolerances across splines and bearing tracks. Understanding these mechanical demands is key to selecting the right spare parts for any repair.

Common Faults and Symptoms

Detecting drivetrain wear early helps you avoid secondary damage to the gearbox and front suspension. One classic symptom of a worn outer CV joint on a Volvo S80 2.5 T Flexfuel is a rhythmic clicking or knocking sound when turning sharply, particularly under throttle. If the noise subsides when driving in a straight line, the outer joint is almost certainly the culprit. In contrast, vibrations felt through the floorpan or steering wheel during acceleration often point to a worn inner CV joint on a Volvo S80 2.5 T Flexfuel. These tremors can sometimes be confused with wheel imbalance, but if they only appear under load, the drivetrain is the most probable cause. Another warning sign is grease spattered across the inner wheel rim or suspension struts, which indicates a split drive shaft boot. Once a boot tears, road grime, grit, and moisture enter while lubricating grease escapes, rapidly destroying the internal bearings. Routine visual inspection of the boots is an inexpensive way to safeguard your Volvo.

Common Replacement Parts for Volvo S80 2.5 T Flexfuel

When repairs are due, you have several options depending on the extent of the wear. For the Volvo S80 2.5 T Flexfuel, we supply a comprehensive range including 5 different complete drive shafts, which is often the most sensible choice for a dependable, long-term repair. Replacing the entire assembly removes the risk of an aged inner joint failing soon after fitting a new outer one. We also stock 3 specific outer CV joints and 1 inner CV joint for instances where only an individual component needs attention. Below is an overview of the key categories for this model:

  • Drive shaft for Volvo S80 2.5 T Flexfuel – Complete assemblies for both right- and left-hand sides.
  • Outer CV joint for Volvo S80 2.5 T Flexfuel – High-precision joints complete with fitting hardware and CV boot.
  • Inner CV joint for Volvo S80 2.5 T Flexfuel – Precision-engineered joints connecting directly to the gearbox.

Every component in our catalogue is rigorously inspected to meet or exceed original equipment standards, giving you the reliability of genuine parts at a far more competitive price.

Find the Correct Parts for Your Volvo S80 2.5 T Flexfuel

Navigate directly to the relevant component section for your Volvo S80 2.5 T Flexfuel:

With several possible sources of driveline noise or vibration, choosing the right category straight away makes diagnosis easier. Comparing specific subcategories for the Volvo S80 2.5 T Flexfuel allows you to distinguish between drive shaft and CV joint issues, helping you pinpoint the exact match for your symptoms.

To ensure an exact fit, simply select your car's make, model, and engine variant in our store. Because the Volvo S80 2.5 T Flexfuel underwent minor revisions depending on production month and trim level, filtering by vehicle specification is the most dependable way to view matching parts. Doing so matches your car against our inventory of 9 dedicated products for this exact variant. We always advise checking the product specifications before purchasing to verify details such as spline counts and whether your car is fitted with a manual or automatic gearbox. If you are uncertain about fitment, our technical team is ready to assist. We can help you verify technical data so you can order with absolute confidence. Checking fitment details beforehand is the key to an efficient repair.

Why Order from CVJoint24?

Ordering from CVJoint24 connects you with a Swedish driveline specialist who understands the mechanical demands of your car's transmission system. Our focus is on dependable quality, technical expertise, and rapid service. We know that a car off the road is a major inconvenience, which is why our warehouse in Helsingborg, Sweden operates efficient logistics to ensure swift dispatch throughout the European Union. Our fitment guarantee means you can trust the parts matched to your Volvo S80 2.5 T Flexfuel to fit correctly straight out of the box. We pair an extensive catalogue with fair pricing, never compromising on component durability. Every item we stock is chosen for its structural integrity and exact tolerances, which is why Volvo owners across Europe rely on us for driveline maintenance. Count on us for accurate components, fast support, and an experience tailored to drivers and garages alike.

Frequently Asked Questions about Drivetrain Parts for Volvo S80 2.5 T Flexfuel

How do I know if my Volvo S80 2.5 T Flexfuel needs a new drive shaft?

Common signs include severe vibrations during acceleration or unusual noises from the front end. If you notice the car shaking under load but settling down when you lift off the accelerator, this often indicates internal wear in the drive shaft.

What is the difference between the inner and outer CV joint on an S80?

The outer CV joint is located by the wheel and accommodates steering angles; it typically clicks during cornering when worn. The inner CV joint is located next to the gearbox and accommodates suspension movement; wear here usually causes vibrations.

Can I replace just the CV joint instead of the entire drive shaft?

Yes, provided the shaft itself is undamaged, you can replace solely the outer or inner joint. This is often more economical, but if there is extensive wear on both joints, a complete drive shaft saves time during installation.

Do the parts fit both manual and automatic gearboxes?

There can be differences between gearbox types. We strongly recommend selecting your specific car's make, model and engine variant on CVJoint24 to ensure you receive a part compatible with your transmission.

How does the fitment guarantee work at CVJoint24?

Our fitment guarantee means that when you select your specific vehicle details, we guarantee the part will fit. Should an issue arise regardless, our customer service team will help you quickly exchange it for the correct item without hassle.

How quickly are the parts delivered for my Volvo?

We dispatch in-stock orders quickly from our Swedish warehouse across the EU, helping you get your Volvo S80 2.5 T Flexfuel back on the road with minimal downtime.