Volvo S80 2.5 TDI

Spare parts and drivetrain components for the Volvo S80 2.5 TDI. Check fitment by selecting your make, model and engine before ordering.

Products for Volvo S80 2.5 TDI

27 products
1 - 24 of 27
Item no.:0386846
  • ABS teeth: 48
  • Inner diameter: 72 mm
  • Outer diameter: 81 mm
  • Width: 8,35 mm
Item no.:1181986
  • Position: Front left
  • Total length: 540 mm
  • Splines gearbox side: 26
  • Splines wheel side: 36
  • ABS teeth: 48
Item no.:1140270
  • Position: Front left
  • Total length: 536 mm
  • Splines gearbox side: 26
  • Splines wheel side: 36
  • ABS teeth: 48
Item no.:2181890
  • Position: Front right
  • Total length: 976 mm
  • Splines gearbox side: 26
  • Splines wheel side: 36
  • ABS teeth: 48
Item no.:2185232
  • Position: Front right
  • Total length: 971 mm
  • Splines gearbox side: 26
  • Splines wheel side: 36
  • ABS teeth: 48
Item no.:0196648
  • Position: Rear left, Rear right
  • Total length: 763 mm
  • Splines gearbox side: 26
  • Splines wheel side: 36
Item no.:0535392
  • Position: Outer
  • ABS teeth: 48
  • Seal diameter: 56 mm
  • Inner splines: 27
  • Outer splines: 36
Item no.:639854
  • Position: Rear
Item no.:0610176
  • Position: Front
  • Diameter: 95 mm
  • Outer diameter: 29 mm
Item no.:0681708
  • Inner diameter: 29 mm
  • Total length: 147 mm
Item no.:144409
  • Position: Front left, Inner
  • Seal diameter: 31 mm
  • Inner splines: 26
  • Diameter: 31 mm
  • Splines gearbox side: 26
Item no.:644195
  • Position: Rear, Inner
  • Seal diameter: 35 mm
  • Inner splines: 29
  • Diameter: 35 mm
  • Splines gearbox side: 26
Item no.:142587
  • Position: Front left, Inner
  • Seal diameter: 36 mm
  • Inner splines: 27
  • Diameter: 36 mm
  • Splines gearbox side: 31
Item no.:658014
  • Position: Rear, Outer
  • Seal diameter: 56 mm
  • Inner splines: 29
  • Diameter: 56 mm
  • ABS teeth: 88
Item no.:219087
  • Position: Front right
  • Total length: 947 mm
  • Splines gearbox side: 26
  • Splines wheel side: 36
Item no.:219926
  • Position: Front right
  • Total length: 1,015 mm
  • Splines gearbox side: 26
  • Splines wheel side: 36
  • ABS teeth: 48
Item no.:219864
  • Total length: 1,002 mm
  • Splines gearbox side: 26
  • Splines wheel side: 36
Item no.:112892
  • Total length: 582 mm
  • Splines gearbox side: 26
  • Splines wheel side: 36
Item no.:331445
  • ABS teeth: 49
  • Inner diameter: 72 mm
  • Outer diameter: 82 mm
Item no.:1119569
  • Position: Front left
  • Total length: 526 mm
  • Splines gearbox side: 26
  • Splines wheel side: 36
  • ABS teeth: 48
Item no.:118739
  • Total length: 535 mm
  • Splines gearbox side: 26
  • Splines wheel side: 36
Item no.:2156251
  • Position: Front right
  • Total length: 990 mm
  • Splines gearbox side: 26
  • Splines wheel side: 36
  • ABS teeth: 48
Item no.:117130
  • Total length: 575 mm
  • Splines gearbox side: 26
  • Splines wheel side: 36
Item no.:215956
  • Position: Front right
Showing 1–24 of 27 products

Volvo S80 2.5 TDI drivetrain parts

The Volvo S80 2.5 TDI is a renowned high-mileage cruiser, famous for its robust build and dependable diesel engine. To preserve the car's performance and safety, a flawlessly functioning drivetrain is essential. The drivetrain transfers the engine's torque to the driven wheels, and on a model like the 2.5 TDI—where substantial torque is delivered right from low revs—components are subjected to heavy loads. At CVJoint24, we specialise in these exact components so you can source the correct spare parts without hassle. Our range for this specific model spans everything from complete drive shafts to precision items such as ABS rings. By focusing on quality and exact fitment, we help you prolong the lifespan of your vehicle and avoid unnecessary repair bills down the line.

How the drivetrain is configured on the Volvo S80 2.5 TDI

The drivetrain layout on the Volvo S80 2.5 TDI uses a conventional front-wheel-drive configuration, sending power from the engine through the gearbox directly to the front wheels. The system relies on several critical parts that must work together seamlessly. Central to this setup are the drive shafts, acting as the vital link between the differential and the wheel hubs. Each drive shaft is fitted with two joints: an inner CV joint near the gearbox and an outer CV joint at the wheel hub. The outer joint is particularly crucial, allowing the wheel to steer and absorb suspension travel while continuously transmitting power. For the 2.5 TDI variant, these parts are engineered specifically to handle the diesel engine's torque delivery. Additionally, an ABS ring is mounted onto the outer joint or shaft to deliver accurate speed signals to the braking system, forming an integral element of modern drivetrain safety.

Common faults and symptoms

There are several clear warning signs that the drivetrain on your Volvo S80 2.5 TDI is wearing out. One of the most typical symptoms is a clicking or knocking sound when turning on full lock under acceleration. This usually indicates that an outer CV joint is failing, often caused by a split CV boot letting in road dirt and moisture. Vibrations felt through the steering wheel or the cabin during acceleration can point instead to an imbalanced drive shaft or worn inner constant velocity joints. Another frequent issue on this model is an illuminated ABS warning light, commonly triggered by a cracked or corroded ABS ring. Because the ring is exposed to the elements, corrosion can cause it to split, disrupting the sensor reading. Ignoring these symptoms can result in complete mechanical failure, leaving you stranded at the roadside.

Common parts to replace on the Volvo S80 2.5 TDI

When maintaining the power transmission on this model, certain components require replacement more frequently than others. In our catalogue for the Volvo S80 2.5 TDI, you will currently find 9 specific items across the most vital categories. We offer 7 different drive shaft variants to suit various model years and gearbox options, alongside tailored solutions for outer CV joints and ABS rings. Installing a complete driveshaft is often the most cost-effective route, giving you fresh inner and outer joints in a single step. If the problem is confined to an ABS warning light, a replacement ABS ring offers a very economical fix compared to renewing the entire joint. We always recommend inspecting your CV boots regularly, as an intact rubber boot remains your best defence against premature wear on expensive drivetrain parts.

How to find the right part for your Volvo S80 2.5 TDI

Navigate to the right section for your Volvo S80 2.5 TDI:

When dealing with potential driveline issues, it pays to start directly in the correct subcategory. Comparing the specific component groups for the Volvo S80 2.5 TDI makes it straightforward to distinguish between faults in a drive shaft, CV joint or propeller shaft, taking you straight to the products that match your symptoms and exact vehicle specifications.

By selecting your vehicle's exact make, model and engine variant, you eliminate the risk of ordering the wrong part and can install your new components with total confidence. If you are unsure which side or specific item you require, our specialist team is always on hand to guide you through our comprehensive catalogue for the Volvo S80.

Why buy from CVJoint24?

As a dedicated Swedish driveline specialist shipping across Europe, we provide a level of technical expertise and inventory depth that general car parts retailers simply cannot match. When ordering components for your Volvo from our central Helsingborg warehouse, you receive high-grade spare parts backed by our reliable fitment guarantee. We understand the importance of getting your car back on the road without delay, which is why we process orders promptly to minimise downtime. Our focus on quality ensures we only supply parts built to endure demanding driving conditions. As a niche specialist, we deliver higher service standards and thorough product details on every item. At CVJoint24, our priority is ensuring you find the right component first time—built to deliver trouble-free driving for thousands of kilometres in your Volvo S80 2.5 TDI.

Frequently asked questions about Drivetrain for Volvo S80 2.5 TDI

How do I know whether it is the drive shaft or the CV joint that has failed on my S80 2.5 TDI?

If you hear a clicking sound when cornering, it is usually the outer CV joint. If the car vibrates noticeably under acceleration, especially at higher speeds, it is more likely that the drive shaft itself or the inner constant velocity joint is worn.

Does the same drive shaft fit both manual and automatic Volvo S80 2.5 TDI models?

No, there can be differences in length and splines depending on the gearbox type. Always select your vehicle's exact make, model and engine variant in our store to ensure you find the correct drive shaft for your specific setup.

Why is the ABS warning light on in my Volvo S80 even though the brakes work fine?

On the Volvo S80 2.5 TDI, it is very common for the ABS ring to crack due to corrosion. When the ring cracks, the spacing between the teeth alters, causing the sensor to receive incorrect readings and trigger the warning light.

Can I replace just the ABS ring, or do I have to replace the complete CV joint?

You can readily replace just the ABS ring if the CV joint is otherwise in sound condition. This is a far more economical repair. We supply separate ABS rings specifically designed for the Volvo S80 2.5 TDI.

How often should I inspect the CV boots on my Volvo S80?

We recommend inspecting the CV boots at every oil service or at least once a year. A split CV joint boot quickly leads to joint failure, so catching any split or leak early saves considerable expense.

Do you provide a fitment guarantee on drivetrain parts for the Volvo S80 2.5 TDI?

Yes, we offer a correct fitment guarantee when you choose your specific make, model and engine variant in our store. This means we guarantee that the part ordered will fit your car, provided the vehicle's original specification has not been modified.