Volvo S80 D5 AWD

Spare parts and drivetrain components for Volvo S80 D5 AWD. Verify fitment by selecting your vehicle model and engine before ordering.

Products for Volvo S80 D5 AWD

33 products
1 - 24 of 33
Item no.:0510725
  • Position: Outer
  • Seal diameter: 57,5 mm
  • Inner splines: 26
  • Outer splines: 40
Item no.:0582993
  • Position: Outer
  • Seal diameter: 57,5 mm
  • Inner splines: 27
  • Outer splines: 40
Item no.:6263006
  • Position: Rear
  • Number of centre bearings: 2
  • Number of joints: 4
  • Total length: 2,146 mm
Item no.:1122136
  • Position: Front left
  • Total length: 526 mm
  • Splines gearbox side: 31
  • Splines wheel side: 40
Item no.:6184537
  • Position: Rear left, Rear right
  • Total length: 749 mm
  • Splines gearbox side: 26
  • Splines wheel side: 36
  • ABS teeth: 44
Item no.:6140494
  • Position: Rear left, Rear right
  • Total length: 760 mm
  • Splines gearbox side: 23
  • Splines wheel side: 36
  • ABS teeth: 44
Item no.:0485057
  • Position: Inner
Item no.:635636
  • Position: Rear
Item no.:149199
  • Position: Front left, Inner
  • Seal diameter: 31 mm
  • Inner splines: 26
  • Diameter: 31 mm
  • Splines gearbox side: 26
Item no.:643419
  • Position: Rear, Inner
  • Seal diameter: 35 mm
  • Inner splines: 29
  • Diameter: 35 mm
  • Splines gearbox side: 26
Item no.:652627
  • Position: Rear, Outer
  • Seal diameter: 56 mm
  • Inner splines: 29
  • Diameter: 56 mm
  • ABS teeth: 88
Item no.:0268013
  • Position: Inner
Item no.:0226771
  • Number of centre bearings: 2
  • Number of joints: 4
  • Total length: 2,160 mm
Item no.:0237361
  • Number of centre bearings: 1
  • Number of joints: 3
  • Total length: 2,150 mm
Item no.:0587064
  • Position: Outer
  • ABS teeth: 48
  • Seal diameter: 56 mm
  • Inner splines: 27
  • Outer splines: 36
Item no.:213032
  • Position: Front right
  • Total length: 947 mm
  • Splines gearbox side: 26
  • Splines wheel side: 36
Item no.:211514
  • Position: Front right
  • Total length: 990 mm
  • Splines gearbox side: 28
  • Splines wheel side: 40
Item no.:141698
  • Position: Front left, Inner
  • Total length: 162 mm
Item no.:219928
  • Total length: 995 mm
  • Splines gearbox side: 28
  • Splines wheel side: 40
Item no.:0529965
  • Position: Outer
  • Inner splines: 22
  • Outer diameter: 84 mm
  • Splines wheel side: 36
  • ABS teeth: 44
Item no.:0495953
  • Position: Inner
  • Inner splines: 22
  • Outer diameter: 84 mm
  • Splines wheel side: 26
Item no.:210579
  • Total length: 990 mm
  • Splines gearbox side: 26
  • Splines wheel side: 36
Item no.:115655
  • Total length: 535 mm
  • Splines gearbox side: 26
  • Splines wheel side: 36
Showing 1–24 of 33 products

Drivetrain for Volvo S80 D5 AWD

The Volvo S80 D5 AWD represents one of Volvo's most robust and comfortable long-distance cruisers, where the combination of the distinctive five-cylinder diesel engine and all-wheel drive delivers an outstanding driving experience. To ensure this heavy, powerful saloon retains its stability and traction, the drivetrain is absolutely vital. The high torque output of the D5 engine places demanding loads on every link in the power transmission chain, from the gearbox out to the wheel hubs. Here at CVJoint24 you will find a carefully curated range of 14 specific items, all technically verified for the Volvo S80 D5 AWD. We are not merely a retailer; we are specialists who understand the engineering nuances of how an AWD drivetrain wears over time. Choosing the right components ensures your car's advanced power distribution system operates precisely as intended from the factory, reducing the risk of premature wear on costly assemblies such as the angle gear and differential.

How the drivetrain is engineered on the Volvo S80 D5 AWD

The drivetrain architecture on a Volvo S80 D5 AWD is built to provide refined comfort along with capable traction across varying driving conditions. The system starts at the transverse D5 engine and gearbox, where power is first distributed to the front axle. Via an angle gear, drive is then sent rearward through a propeller shaft for the Volvo S80 D5 AWD. This prop shaft is a critical assembly that must be perfectly balanced to prevent cabin vibrations. At the front wheels, drive shafts fitted with both inner and outer joints allow the wheels to steer and travel vertically while maintaining continuous power transfer. The AWD model differs notably from front-wheel-drive variants, featuring bespoke drive shaft lengths and dedicated mountings to accommodate the extra four-wheel-drive hardware. Understanding this arrangement is key to choosing the correct spare parts, as even a discrepancy of a few millimetres can adversely affect fitment and reliability.

Common faults and symptoms

Diagnosing drivetrain issues on a Volvo S80 D5 AWD requires paying close attention to both unusual noises and physical feedback. One of the classic signs of a worn outer CV joint on a Volvo S80 D5 AWD is a rhythmic clicking noise, heard most clearly during sharp turns at low speeds, such as during parking manoeuvres. Conversely, if you experience shuddering or vibrations throughout the car under hard acceleration, this frequently indicates play in an inner CV joint on your Volvo S80 D5 AWD. For AWD owners, it is also important to watch out for driveline vibrations at specific motorway speeds, which typically point to an unbalanced propeller shaft or worn centre bearings. Another critical symptom is grease spattered across the inner wheel rim or suspension, which points to a split CV boot. When a boot tears, abrasive grit enters and grease escapes, rapidly destroying the constant velocity joint. Catching these warning signs early saves money and prevents an unexpected breakdown at the roadside.

Common replacement parts for the Volvo S80 D5 AWD

When the time comes to service or repair your Volvo S80 D5 AWD, knowing which components are most prone to wear is essential. Our range is structured to cover every critical point in the vehicle's driveline. We currently offer 5 different drive shaft variants, catering to the minor revisions in spline counts and lengths that Volvo introduced over the production run. Furthermore, we stock 3 types of outer CV joints and 1 specific inner CV joint engineered to withstand the high torque of the D5 engine. For the prop shaft setup, we offer 5 different options to cover every configuration. Here is an overview of the key categories:

  • Drive shafts for Volvo S80 D5 AWD: Complete solutions for both the offside and nearside.
  • Outer CV joints for Volvo S80 D5 AWD: Precision-engineered kits including mounting hardware and grease.
  • Inner CV joints for Volvo S80 D5 AWD: Designed to eliminate drivetrain vibration and maximise service life.
  • Propeller shafts for Volvo S80 D5 AWD: Dynamically balanced shafts that restore quiet, smooth running.

By selecting the appropriate category, you can quickly find the exact replacement you need, whether dealing with an urgent driveline repair or carrying out preventative maintenance.

How to find the correct part for your Volvo S80 D5 AWD

Navigate directly to the right component section for the Volvo S80 D5 AWD:

On a vehicle with several possible driveline wear points, starting in the correct category is essential. By comparing the dedicated subcategories for the Volvo S80 D5 AWD, it becomes much easier to distinguish between drive shaft, CV joint or propeller shaft issues, leading you straight to the parts that match your symptoms and exact fitment.

Finding the exact part for a Volvo S80 D5 AWD requires care. Because this model was built with varying technical revisions, components that appear identical in photographs often differ in critical dimensions, such as the ABS ring tooth count or the gearbox spline profile. The most reliable method to ensure compatibility is to select your vehicle's exact make, model and engine variant in our store selector. This narrows our catalogue of 14 products down to those engineered for your specific vehicle. We also recommend checking whether your car has an automatic or manual gearbox, as this often alters driveshaft dimensions. Our technical database is continually updated so you can select the correct part straight away. If you are ever unsure, our driveline specialists are on hand to advise you, ensuring a seamless repair without the hassle of returns.

Why shop at CVJoint24

Buying from CVJoint24 means partnering with a dedicated specialist in automotive drivetrains. As a Swedish driveline specialist, we place engineering quality and customer satisfaction at the heart of what we do. Unlike general car parts retailers, we possess in-depth technical knowledge of the parts we supply, which is indispensable when working on sophisticated platforms like the Volvo S80 D5 AWD. We back our products with a fitment guarantee for complete peace of mind. Dispatched from our central Swedish warehouse, our fast EU delivery minimises your vehicle's downtime at the garage. We understand that Volvo drivers depend on genuine durability; that is why we select robust components built to withstand harsh European winters, grit and road salt. With our commitment to precise fitment and driveline expertise, CVJoint24 is your reliable partner for lasting replacement parts.

Frequently Asked Questions about Drivetrain for Volvo S80 D5 AWD

How do I know if the propeller shaft on my Volvo S80 D5 AWD needs replacing?

The most common signs are vibrations felt through the floor or seats, often at specific speeds. You may also hear a whining or clunking noise from beneath the vehicle if the centre bearing or universal joints are worn.

Do drive shafts from a front-wheel-drive S80 fit a D5 AWD?

No, the drive shafts on the AWD model typically feature different lengths and spline configurations to accommodate the all-wheel-drive bevel gear and suspension setup. Always select your vehicle make, model and engine to find the correct version.

Why are there several different propeller shafts for my S80 D5 AWD?

This is because Volvo made technical modifications throughout the production run, and prop shaft lengths and mountings vary depending on the specific gearbox fitted to your car.

What is included when I purchase an outer CV joint from you?

Our CV joint kits are complete and generally include the joint itself, a model-specific CV boot, premium grease, retaining clips, and a new centre bolt or axle nut where required.

Can I replace just the inner CV joint, or do I need to replace the entire drive shaft?

On the Volvo S80 D5 AWD, it is often possible to replace only the inner joint if the shaft itself is undamaged. This is a cost-effective way to eliminate vibrations during acceleration.

How does a split CV boot affect the drivetrain on my Volvo?

A split boot allows the protective grease to be flung out while road dirt and moisture penetrate the joint. This leads to accelerated wear and can cause total CV joint failure within just a few tens of kilometres.