Outer CV joints for Audi 80 S2 Quattro

Need to replace an outer CV joint on your Audi 80 S2 Quattro? As Swedish driveline specialists, we supply high-precision components tailored specifically to this iconic performance car....

Products for Outer CV joints for Audi 80 S2 Quattro

4 products
1 - 4 of 4
Item no.:0538938
  • Position: Outer
  • ABS teeth: 45
  • Seal diameter: 60 mm
  • Inner splines: 25
  • Outer splines: 38
Item no.:0561083
  • Position: Outer
  • ABS teeth: 45
  • Seal diameter: 59 mm
  • Inner splines: 27
  • Outer splines: 38
Item no.:3550002
  • Position: Front, Outer
  • Inner splines: 27
  • Outer diameter: 98 mm
  • Splines wheel side: 38
  • ABS teeth: 45
Item no.:0588374
  • Position: Outer
  • Inner splines: 25
  • Outer diameter: 90 mm
  • Splines wheel side: 38
  • ABS teeth: 45

Outer CV joints for Audi 80 S2 Quattro

The Audi 80 S2 Quattro is a legendary model renowned for its advanced four-wheel-drive system and potent turbocharged engine. To preserve the car's distinctive handling characteristics and performance, it is crucial that every component in the drivetrain operates flawlessly. The outer CV joint is a critical link that transfers torque from the drive shaft to the front wheels while accommodating both steering articulation and suspension travel. On a performance car such as the S2 Quattro, these components are subjected to substantial loads, particularly during spirited driving and hard acceleration. At CVJoint24, we understand the importance of precise fitment and premium material quality for this specific model, making us your natural partner when it is time to replace worn components. Maintaining the drivetrain on a classic S2 is an investment in driving pleasure as well as its future value.

What does the outer CV joint do on the Audi 80 S2 Quattro?

The primary role of the outer constant velocity joint is to ensure smooth, uniform power transfer to the wheels regardless of steering angle and suspension position. On an Audi 80 S2 Quattro, the outer joint works in unison with the permanent Quattro system to maintain maximum traction and road-holding stability. Positioned at the outboard end of the driveshaft right by the wheel hub, this Rzeppa joint allows large operating angles without any variation in rotational speed. Because the S2 model is frequently subjected to demanding driving conditions, the demands on joint durability, heat treatment and lubrication are exceptionally high. A properly functioning joint minimises power losses and unwanted vibrations, which is vital for the precise mechanical feel the Audi S2 is famed for. Without an intact outer CV joint, you risk not only compromised performance but also catastrophic failure in power delivery at the worst possible moment.

Common signs of wear

The most unmistakable sign that an outer CV joint is failing is a rhythmic clicking or knocking noise that is clearly audible at full steering lock, such as when parking or turning tightly. On an Audi 80 S2 Quattro, wear can also reveal itself as subtle vibrations through the steering wheel under heavy acceleration. If a CV boot splits, grit, dirt and water penetrate the delicate bearing tracks while vital grease is thrown out by centrifugal force. This causes rapid wear and severe heat build-up. It is critical to address these symptoms early to avoid consequential damage to the wheel bearings or, in worst-case scenarios, the drive shaft detaching entirely. Regular inspection of the drive shaft boots is the most effective way to prevent costly repairs and ensure your S2 Quattro remains dependable all year round.

Choosing the right outer CV joint

Selecting the correct part for an Audi 80 S2 Quattro can be challenging because there are specific technical variations across model years and chassis numbers. It is not just the outer diameter of the joint that matters, but also the spline count on both the internal shaft spline and the external stub axle into the hub. Furthermore, you must take into account whether the vehicle uses a specific ABS reluctor ring setup. To ensure you receive a part that fits your car accurately, we always recommend filtering by your car's make, model and engine variant in our shop. This narrows the selection to components technically compatible with your specific Audi. We stock only spare parts that meet or exceed original equipment specifications, giving you complete confidence that your car's performance and safety remain uncompromised.

Related parts to check

Be sure to check these exact pages for the same vehicle when working on the outer CV joint:

When one drivetrain component exhibits wear, surrounding parts on the same car often warrant inspection too. By comparing these exact pages for the Audi 80 S2 Quattro, it is straightforward to determine whether an issue lies with the outer CV joint itself or another adjoining component in the driveline.

This is especially important on performance models where vibrations, play and unusual noises can transmit symptoms across multiple parts in the transmission system. A quick check of related categories reduces the risk of replacing one correct component while overlooking an adjacent worn part causing identical symptoms.

Replacing worn ancillary parts at the same time saves both time and money over the long term, as the labour involved in removing the drive shaft is usually the most significant part of the job.

Why shop with CVJoint24?

CVJoint24 is the international shop of a Swedish driveline specialist with our central warehouse in Helsingborg, Sweden, driven by technical precision and engineering know-how. We combine in-depth expertise with an extensive range of high-grade car parts, carefully chosen to handle the loads demanded by performance vehicles like the Audi 80 S2 Quattro. We provide dependable peace of mind through our fitment guarantee and by helping you select the right part by make, model and engine variant, eliminating guesswork. We know your car deserves the very best, which is why we only stock products from proven, reliable manufacturers. With swift dispatch across the EU, we help keep workshop downtime to an absolute minimum so you can get back out on the open road quickly. Our mission is always to deliver the correct component backed by first-rate support to every Quattro enthusiast.

Frequently Asked Questions about outer CV joints for Audi 80 S2 Quattro

How do I know if my Audi 80 S2 Quattro needs a new outer CV joint?

The most common sign is a clicking noise when turning on full lock while driving. You may also experience vibrations through the steering wheel under acceleration if the joint is badly worn.

Do all Audi 80 CV joints fit the S2 Quattro?

No, the S2 Quattro often has heavy-duty drive shafts and a different spline count compared to standard models. Always select your vehicle by make, model and engine to find the correct version.

What is included when I buy an outer CV joint from you?

Our kits are supplied complete with the CV joint itself, a model-specific CV boot, high-quality grease, circlips and all the necessary clamps for installation.

Can I replace just the CV boot if the joint seems undamaged?

Yes, if you catch a split CV boot early before dirt and grit have damaged the joint, replacing just the boot and packing it with fresh grease can be sufficient.

Is it difficult to replace the outer CV joint on an S2 Quattro myself?

It requires proper tools and some mechanical experience, especially as the hub bolt is tightened to a high torque and the drive shaft must be released. We recommend consulting a workshop manual.

How quickly do you deliver parts for the Audi 80 S2?

We aim for next-day dispatch on all stocked items, so your car is not left standing on axle stands any longer than necessary.