CV boots for Volvo S40

Looking for high-quality CV boots for your Volvo S40? At CVJoint24, you will find a carefully curated range of CV boots engineered specifically to safeguard your car's drivetrain. An...

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Products for CV boots for Volvo S40

17 products
1 - 17 of 17
Item no.:0655651
  • Inner diameter: 29 mm
  • Total length: 147 mm
Item no.:0658915
  • Position: Front
  • Diameter: 91 mm
  • Outer diameter: 24 mm
Item no.:0693627
  • Position: Front
  • Diameter: 77 mm
  • Total length: 84 mm
  • Outer diameter: 23 mm
Item no.:0659683
  • Position: Front
  • Diameter: 78 mm
  • Outer diameter: 22 mm
Item no.:0622777
  • Position: Front
  • Diameter: 84 mm
  • Outer diameter: 23 mm
Item no.:0620936
  • Inner diameter: 29 mm
  • Total length: 147 mm
Item no.:0617620
  • Position: Front
  • Diameter: 91 mm
  • Outer diameter: 24 mm
Item no.:0682327
  • Position: Front
  • Diameter: 77 mm
  • Total length: 84 mm
  • Outer diameter: 23 mm
Item no.:0690830
  • Position: Front
  • Diameter: 84 mm
  • Outer diameter: 23 mm
Item no.:0698008
  • Inner diameter: 29 mm
  • Total length: 147 mm
Item no.:0672216
  • Position: Front
  • Diameter: 91 mm
  • Outer diameter: 24 mm
Item no.:0621127
  • Position: Front
  • Diameter: 77 mm
  • Total length: 84 mm
  • Outer diameter: 23 mm
Item no.:0621486
  • Position: Front
  • Diameter: 84 mm
  • Outer diameter: 23 mm
Item no.:0633895
  • Inner diameter: 29 mm
  • Total length: 147 mm
Item no.:0684679
  • Position: Front
  • Diameter: 91 mm
  • Outer diameter: 24 mm
Item no.:0668124
  • Position: Front
  • Diameter: 77 mm
  • Total length: 84 mm
  • Outer diameter: 23 mm
Item no.:0686851
  • Position: Front
  • Diameter: 77 mm
  • Total length: 84 mm
  • Outer diameter: 23 mm

CV boots for Volvo S40

Maintaining your Volvo S40 is essential to ensure long service life and dependable reliability on the road. One of the most critical yet frequently overlooked components in your car's power transmission is the CV boot. At CVJoint24, we offer an extensive range of 17 specific items within the CV boot category for this exact model. Whether you drive an early version or a later model year of the Volvo S40, we have the right parts that meet or exceed original specifications. Our focus is on providing products that combine durability with a precise fit, which is vital for protecting the more expensive drivetrain components.

Our range is carefully selected to cover the various technical differences between engine variants and gearboxes. By choosing a specialist like us, you ensure you receive a product manufactured from high-grade rubber or thermoplastic—materials engineered to withstand extreme temperatures as well as the stresses caused by sharp steering angles and suspension movements. We understand the importance of getting your car back on the road quickly, which is why our warehouse is optimised to offer rapid dispatch across the EU.

What does a CV boot do on a Volvo S40?

The primary role of a CV boot on a Volvo S40 is to act as a protective barrier for the constant velocity joints. The CV joint is a precision component requiring continuous lubrication from special molybdenum disulphide grease to operate without friction and heat build-up. The boot keeps this grease securely in place inside the joint while sealing out harmful contaminants such as road salt, sand, water, and grit. Without an intact boot, the grease would quickly be slung out by centrifugal force as the wheels turn, leaving bare metal unprotected.

The outer CV joint on the Volvo S40 is especially vulnerable, as it must articulate at steep angles during steering while simultaneously transmitting power to the wheels. If the boot splits, the joint is exposed to the elements, resulting in rapid wear and, in the worst cases, complete failure. By regularly inspecting the condition of your CV boots, you can prevent costly repairs to the entire drive shaft. It is a small investment in a flexible component that shields far more expensive mechanical parts in your car's drivetrain.

Common signs of wear

Several clear warning signs indicate that a CV joint boot on your Volvo S40 is starting to fail. The most common sign is visual: if you spot black grease splattered on the inside of the wheel rim or within the wheel arch, it is a sure indicator that the boot has torn and begun leaking lubricant. Because the grease is very tacky, it quickly attracts grit and forms a dark, sticky paste around the driveshaft. It is crucial to act promptly upon noticing this, before grit penetrates the joint itself.

Another common sign is cracking in the rubber, which typically develops due to ageing and perishing. During routine servicing or seasonal wheel changes, you should always inspect the folds of the boot. If you hear a clicking sound when cornering on full lock at low speed, the boot may have been split for so long that your outer CV joint is already damaged. At this stage, merely replacing the boot is rarely enough; the entire joint may need replacing to restore safety.

How to choose the correct CV boot

Selecting the right CV boot for a Volvo S40 may initially appear daunting, as designs differ depending on whether you require an inner or outer fitting. The inner boot sits closest to the gearbox and often has a different shape compared to the outer boot at the wheel hub. Furthermore, dimensions can vary based on the drive shaft diameter and joint size. To ensure you order the correct part, simply select your car's make, model, and engine variant on our site. This automatically filters the products that are technically compatible with your specific car configuration.

When choosing between different options, you should also consider the material. We supply both classic rubber CV boots and modern thermoplastic (TPE) boots. Thermoplastic is stiffer and offers exceptionally high resistance to mechanical wear and chemical exposure, making it a popular choice for long-lasting durability. Also check that fitting accessories such as stainless-steel ear clamps and the correct measure of grease are included in the kit, which is standard for most of our tailored Volvo S40 sets.

Related parts to check

Be sure to check these exact pages for the same vehicle when working on CV boots:

When a drivetrain component shows signs of wear, neighbouring parts on the same car often warrant inspection too. By comparing these exact pages for the Volvo S40, it becomes much easier to determine whether the issue lies with the CV boots or another nearby transmission part.

This is particularly relevant on models where vibration, play, and noises can shift symptoms across several parts within the same drivetrain. A quick check of related categories reduces the risk of replacing the right component type while overlooking an adjacent part that affects the same fault.

By assessing the overall health of the drivetrain, you can prevent future breakdowns and ensure your Volvo remains safe and reliable. Replacing an ABS ring or a constant velocity joint while the boot is already dismantled saves valuable workshop labour.

Why shop with CVJoint24?

CVJoint24 is the international shop of a Swedish driveline specialist, with our central warehouse based in Helsingborg, Sweden. We have built our business on in-depth technical knowledge and an extensive inventory tailored to European roads. When you buy CV boots for your Volvo S40 from us, you get more than just a spare part; you receive the confidence that comes with a team that truly understands your car's technical demands. We always offer a fitment guarantee, meaning if you selected your car by make, model, and engine and the part somehow does not fit, we will help you find the correct one without hassle.

We aim to make getting the right part first time completely straightforward. With clear product descriptions, technical specifications, and expert customer support, we guide you to the ideal choice for your vehicle. We dispatch quickly across the EU from our Swedish stock, because we know that a car off the road causes unnecessary expense and disruption. Choose CVJoint24 for smoother ordering, premium quality, and a drivetrain built to last for many kilometres to come.

Frequently asked questions about CV boots for Volvo S40

How do I know if my Volvo S40 needs a new CV boot?

The most common signs are black grease stains on the wheel rim or the inside of the wheel, as well as visible cracks or tears in the rubber upon visual inspection.

Is there a difference between the inner and outer CV boot on a Volvo S40?

Yes, the outer CV boot is located by the wheel and is subject to more movement, whilst the inner boot sits by the gearbox. They differ in both shape and dimensions.

Can I replace the CV boot on my Volvo S40 myself?

It is possible for a capable DIY mechanic with the right tools, but it often requires removing the drive shaft or dismantling the CV joint, which can be technically demanding.

What is included in a CV boot kit from CVJoint24?

Our kits typically include the CV boot itself, model-specific securing clamps and a sachet of specialist grease for CV joints.

Which material is best: rubber or thermoplastic?

Thermoplastic (TPE) is often more durable against mechanical wear, whilst rubber offers greater flexibility. We supply both options depending on your car's requirements.

How do I find the exact right CV boot for my model year?

Use our search filter to select your make, model and engine variant. That is the most reliable way to find the CV boots that fit your exact Volvo S40.