Outer CV joints for Volvo S40

Find the correct outer CV joint for your Volvo S40, whether your car is front-wheel drive or all-wheel drive. Our range covers a broad selection of engine options including petrol,...

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Products for Outer CV joints for Volvo S40

109 products
1 - 24 of 109
Item no.:0518221
  • Position: Outer
  • Seal diameter: 56 mm
  • Inner splines: 26
  • Outer splines: 36
  • Joint diameter: 90,9 mm
Item no.:0557231
  • Position: Outer
  • Seal diameter: 56 mm
  • Inner splines: 24
  • Outer splines: 36
  • Joint diameter: 81 mm
Item no.:659099
  • Position: Rear, Outer
  • Seal diameter: 56 mm
  • Inner splines: 29
  • Diameter: 56 mm
  • ABS teeth: 88
Item no.:0557856
  • Position: Outer
  • Seal diameter: 56 mm
  • Inner splines: 23
  • Outer splines: 36
  • Joint diameter: 82,1 mm
Item no.:0527502
  • Position: Outer
  • ABS teeth: 43
  • Seal diameter: 56 mm
  • Inner splines: 27
  • Outer splines: 26
Item no.:0569440
  • Position: Outer
  • ABS teeth: 43
  • Seal diameter: 54 mm
  • Inner splines: 25
  • Outer splines: 25
Item no.:0531903
  • Position: Outer
  • ABS teeth: 48
  • Seal diameter: 56 mm
  • Inner splines: 27
  • Outer splines: 36
Item no.:3556673
  • Position: Front, Outer
  • Inner splines: 29
  • Outer diameter: 87 mm
  • Splines wheel side: 25
Item no.:3560918
  • Position: Front, Outer
  • Inner splines: 27
  • Outer diameter: 98 mm
  • Splines wheel side: 26
  • ABS teeth: 43
Item no.:0502200
  • Position: Outer
  • Inner splines: 26
  • Outer diameter: 91 mm
  • Splines wheel side: 36
Item no.:3517045
  • Position: Front, Outer
  • Inner splines: 26
  • Outer diameter: 91 mm
  • Splines wheel side: 36
Item no.:0503468
  • Position: Outer
  • Inner splines: 26
  • Outer diameter: 87 mm
  • Splines wheel side: 36
Item no.:0553477
  • Position: Outer
  • Inner splines: 33
  • Outer diameter: 88 mm
  • Splines wheel side: 25
  • ABS teeth: 43
Item no.:0579890
  • Position: Outer
  • Seal diameter: 56 mm
  • Inner splines: 26
  • Outer splines: 36
  • Joint diameter: 86,95 mm
Item no.:0552366
  • Position: Outer
  • Seal diameter: 56 mm
  • Inner splines: 24
  • Outer splines: 36
  • Joint diameter: 81 mm
Item no.:659899
  • Position: Rear, Outer
  • Seal diameter: 56 mm
  • Inner splines: 29
  • Diameter: 56 mm
  • ABS teeth: 88
Item no.:0508266
  • Position: Outer
  • Seal diameter: 56 mm
  • Inner splines: 23
  • Outer splines: 36
  • Joint diameter: 82,1 mm
Item no.:0541092
  • Position: Outer
  • ABS teeth: 43
  • Seal diameter: 54 mm
  • Inner splines: 29
  • Outer splines: 25
Item no.:0533286
  • Position: Outer
  • ABS teeth: 43
  • Seal diameter: 54 mm
  • Inner splines: 25
  • Outer splines: 25
Item no.:0572750
  • Position: Outer
  • ABS teeth: 48
  • Seal diameter: 56 mm
  • Inner splines: 27
  • Outer splines: 36
Item no.:3528598
  • Position: Front, Outer
  • Inner splines: 29
  • Outer diameter: 87 mm
  • Splines wheel side: 25
Item no.:3577969
  • Position: Front, Outer
  • Inner splines: 27
  • Outer diameter: 98 mm
  • Splines wheel side: 26
  • ABS teeth: 43
Item no.:0596732
  • Position: Outer
  • Inner splines: 26
  • Outer diameter: 91 mm
  • Splines wheel side: 36
Item no.:3539137
  • Position: Front, Outer
  • Inner splines: 26
  • Outer diameter: 91 mm
  • Splines wheel side: 36
Showing 1–24 of 109 products

Outer CV joints for Volvo S40

The Volvo S40 is a popular saloon that demands precision when it comes to driveline replacement parts. The outer CV joint is a critical component subjected to heavy stresses during every turn and acceleration throughout the car's lifetime. Here you will find an extensive selection of components engineered for the Volvo S40, with 56 different options developed to cover the diverse requirements across various engine variants, gearboxes and model years. Selecting the correct part is essential to maintain your car's driving dynamics and avoid unnecessary wear on other drivetrain components. We understand the technical nuances of the S40 and supply parts that meet or exceed original equipment specifications, ensuring your car remains dependable on the road for many years to come.

What does the outer CV joint do on a Volvo S40?

The primary role of the outer CV joint on a Volvo S40 is to transmit torque from the gearbox and drive shaft to the front wheels, whilst simultaneously allowing the wheels to steer and move with the suspension unrestricted. Since the S40 is predominantly a front-wheel-drive car, the outer joints are in constant motion and must manage wide steering angles. This component is a constant velocity joint, meaning it maintains a uniform rotational speed regardless of the steering angle, unlike a simple universal joint. Without a properly functioning outer CV joint, power transfer would jerk, vibrate or cease completely if the joint fails entirely. It is therefore one of the most vital components in your vehicle's mechanical core, requiring top-grade materials to withstand the torque produced by modern engines.

Common signs of wear

The most typical symptom of a worn outer CV joint on a Volvo S40 is a distinctive clicking or knocking noise heard when turning sharply at low speeds, such as during parking or navigating tight junctions. This noise occurs when the internal ball bearings develop play in their tracks due to mechanical wear or poor lubrication. Another symptom is vibration felt through the steering wheel or chassis during acceleration, indicating imbalance or internal damage within the joint. If a CV boot splits, dirt, grit and water penetrate the mechanism, whilst the vital grease is thrown out by centrifugal force. This leads to very rapid failure. It is therefore crucial to inspect the joint and boot as soon as noises occur, preventing the need to replace a complete drive shaft for Volvo S40 prematurely due to consequential damage.

How to choose the correct outer CV joint

Identifying the correct outer CV joint for a Volvo S40 can be challenging, as specifications vary significantly depending on engine size, gearbox type and whether the vehicle features an ABS system. The key technical detail is to verify the spline count (teeth) on both the inner section connecting to the shaft and the outer stub entering the wheel hub. Furthermore, the diameter of the seal surface and the presence of an integrated ABS ring for Volvo S40 play a decisive role in fitment. To make your choice straightforward and secure, we recommend selecting your car's make, model and engine here on cvjoint24.com. This automatically filters out incompatible parts and displays only the technically correct options for your specific vehicle configuration, saving you both time and hassle during installation.

Related parts to check

Please also check these exact pages for the same vehicle when working on the outer CV joint:

When a driveline component shows signs of wear, neighbouring parts on the same car often require inspection as well. Comparing these exact pages for the Volvo S40 makes it simpler to establish whether the fault lies in the outer CV joint itself or in another adjacent section of the drivetrain.

This is particularly relevant on models where vibration, play and unwanted noises can transfer symptoms across several driveline components. A quick check of related categories reduces the risk of replacing the right type of part whilst overlooking an adjacent component that contributes to the same issue.

Addressing these related components at the same time as replacing your CV joint saves both time and future repair costs, whilst restoring your car's original driving feel.

Why shop at cvjoint24.com

cvjoint24.com is the international shop of a Swedish driveline and power-transmission specialist. We combine deep technical expertise with an exceptionally wide and deep product range tailored to Volvo models. When searching for an outer CV joint for your Volvo S40, you can rely on our rigorous sourcing, offering only components of the highest precision and durability from reputable manufacturers. Selecting your make, model and engine gives you confidence that you will receive the correct part first time, minimising the risk of costly returns and unnecessary downtime in the workshop. With our dedicated driveline specialist knowledge and passion for engineering excellence, we are the obvious choice for discerning drivers who demand quality, prompt service and expertise with every car part purchase.

Frequently Asked Questions about outer CV joints for Volvo S40

How do I know if my Volvo S40 needs a new outer CV joint?

The most common symptom is a clicking noise coming from the front wheels when you turn sharply at low speeds. If the sound goes away when driving in a straight line, it is almost certainly a worn outer CV joint.

Can I replace just the CV joint or do I have to replace the complete drive shaft on my S40?

On most Volvo S40 models, you can easily replace just the outer CV joint. Provided the shaft itself is undamaged and the inner joint is in good working order, this is a cost-effective solution.

Does the same outer CV joint fit all Volvo S40 models regardless of model year?

No, there are several different versions depending on whether you have a first- or second-generation S40, as well as variations based on engine, gearbox and whether the car is fitted with ABS. Always select your car's make, model and engine to find the correct part.

What is normally included in a CV joint kit for the Volvo S40?

Our kits typically include the CV joint itself, a model-specific CV boot, high-quality grease, circlips, clamps and the bolt or nut required for fitting to the wheel hub.

Why do CV joints fail on the Volvo S40?

The most frequent cause is a split rubber CV boot. Once the grease leaks out and road dirt enters the joint, the hardened steel surfaces wear down very quickly, resulting in play and knocking noises.

Is it difficult to replace the outer CV joint yourself on an S40?

It requires some mechanical experience and the right tools, as you need to detach components of the suspension and release the drive shaft from the hub. However, for a confident DIY mechanic with a reliable workshop manual, it is a perfectly manageable job.