Outer CV joints for Volvo S40

Find the right outer CV joint for your Volvo S40, whether front-wheel drive or all-wheel drive. Our range covers a wide selection of engine variants, including petrol, diesel and...

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Products for Outer CV joints for Volvo S40

317 products
25 - 48 of 317
Item no.:654613
  • Position: Rear, Outer
  • Inner splines: 29
  • Splines wheel side: 36
  • Seal diameter: 56 mm
  • ABS teeth: 88
Item no.:3518377
  • Position: Outer
  • Inner splines: 23
  • Splines wheel side: 36
  • Seal diameter: 56 mm
  • Outer diameter: 82 mm
Item no.:0526051
  • Position: Front, Outer
  • Inner splines: 27
  • Seal diameter: 56 mm
  • Outer splines: 26
  • ABS teeth: 43
Item no.:0533286
  • Position: Outer
  • Inner splines: 25
  • Splines wheel side: 25
  • Seal diameter: 54 mm
  • ABS teeth: 43
Item no.:0535786
  • Position: Outer
  • Inner splines: 33
  • Seal diameter: 54 mm
  • Outer splines: 25
  • ABS teeth: 43
Item no.:7300180
  • Position: Front, Outer
  • Inner splines: 23
  • Seal diameter: 54 mm
  • Outer splines: 25
  • ABS teeth: 43
Item no.:0583506
  • Position: Front, Outer
  • Inner splines: 29
  • Seal diameter: 54 mm
  • Outer splines: 25
  • ABS teeth: 43
Item no.:3571182
  • Position: Outer
  • Inner splines: 27
  • Seal diameter: 56 mm
  • Outer splines: 36
  • ABS teeth: 48
Item no.:3565072
  • Position: Outer
  • Inner splines: 33
  • Seal diameter: 56 mm
  • Outer splines: 36
  • ABS teeth: 48
Item no.:351600
  • Position: Front, Outer
  • Inner splines: 26
  • Seal diameter: 57,5 mm
  • Outer splines: 40
  • Thread size: M10X1,5
Item no.:3537145
  • Position: Front, Outer
  • Inner splines: 27
  • Seal diameter: 57 mm
  • Outer splines: 40
  • Thread size: M10X1,5
Item no.:354524
  • Position: Front, Outer
  • Inner splines: 28
  • Seal diameter: 58 mm
  • Outer splines: 40
  • Thread size: M10x1,5
Item no.:3546366
  • Position: Front, Outer
  • Inner splines: 27
  • Seal diameter: 56 mm
  • Outer splines: 36
  • ABS teeth: 48
Item no.:3595169
  • Position: Front, Outer
  • Inner splines: 28
  • Seal diameter: 57 mm
  • Outer splines: 40
  • ABS teeth: 48
Item no.:3544249
  • Position: Front, Outer
  • Inner splines: 24
  • Splines wheel side: 36
  • Seal diameter: 54 mm
  • Outer diameter: 84 mm
Item no.:3597203
  • Position: Front, Outer
  • Inner splines: 27
  • Seal diameter: 56 mm
  • Outer splines: 40
  • ABS teeth: 48
Item no.:3568105
  • Position: Front, Outer
  • Inner splines: 24
  • Seal diameter: 56 mm
  • Outer splines: 36
  • Thread size: M10
Item no.:3531257
  • Position: Outer
  • Inner splines: 29
  • Seal diameter: 54 mm
  • Outer splines: 25
  • ABS teeth: 43
Item no.:3539137
  • Position: Outer
  • Inner splines: 26
  • Splines wheel side: 36
  • Outer diameter: 91 mm
Item no.:3587300
  • Position: Outer
  • Inner splines: 29
  • Seal diameter: 54 mm
  • Outer splines: 25
  • ABS teeth: 43
Item no.:0500798
  • Position: Outer
  • Inner splines: 26
  • Seal diameter: 56 mm
  • Outer splines: 36
  • Thread size: M10X1,5
Item no.:0512300
  • Position: Outer
  • Inner splines: 24
  • Seal diameter: 56 mm
  • Outer splines: 36
  • Thread size: M10
Item no.:656259
  • Position: Rear, Outer
  • Inner splines: 29
  • Splines wheel side: 36
  • Seal diameter: 56 mm
  • ABS teeth: 88
Item no.:3589134
  • Position: Outer
  • Inner splines: 23
  • Splines wheel side: 36
  • Seal diameter: 56 mm
  • Outer diameter: 82 mm
Showing 25–48 of 317 products

Outer CV joints for Volvo S40

The Volvo S40 is a popular saloon that demands precision when it comes to driveline spare parts. The outer CV joint is a critical component subjected to heavy stresses during every turn and acceleration throughout the car's service life. With us, you will find a wide selection of components tailored for the Volvo S40, featuring multiple options to cover the varying requirements between different engines, gearboxes and model years. Choosing the right part is essential for maintaining the car's handling and preventing unnecessary wear on other drivetrain components. We understand the technical nuances of the S40 and supply parts that meet or exceed original specifications, ensuring your car remains reliable on the road for many years to come.

What does the outer CV joint do on a Volvo S40?

The main role of the outer CV joint on a Volvo S40 is to transfer torque from the gearbox and drive shaft to the front wheels, while allowing the wheels to steer and absorb suspension movements freely. Because the S40 is predominantly a front-wheel-drive model, the outer joints are in constant motion and must manage significant steering angles. This component is a constant velocity joint, which means it maintains a uniform rotational speed irrespective of the steering angle, unlike a simple universal joint. Without a functioning outer constant velocity joint, power transmission would shudder, vibrate or fail completely if the joint breaks down. It is therefore one of the most vital mechanical elements in your car, demanding high-grade materials to withstand the torque generated by modern engines.

Common symptoms of wear

The most common sign of a worn outer CV joint on a Volvo S40 is a distinct clicking or knocking noise heard when turning sharply at low speed, such as when parking or turning at a tight junction. This sound occurs when the balls inside the joint develop play within their tracks due to mechanical wear or lack of lubrication. Another indicator is vibration felt through the steering wheel or chassis under acceleration, pointing to imbalance or internal damage within the joint. If a CV boot has split, dirt, grit and water enter the assembly while the essential grease is thrown out by centrifugal force. This results in rapid failure. It is therefore vital to inspect the joint and CV boot as soon as noises occur, preventing the need to replace a complete drive shaft on your Volvo S40 prematurely due to consequential damage.

How to choose the correct outer CV joint

Identifying the correct outer CV joint for a Volvo S40 can be challenging, as specifications vary considerably depending on engine size, gearbox type and whether the vehicle is fitted with an ABS system. The most crucial technical measurement is the spline count on both the inner section fitting onto the shaft and the outer stub entering the wheel hub. Furthermore, the sealing surface diameter and the presence of an integrated ABS ring on the Volvo S40 are vital for correct fitment. To make your choice straightforward and accurate, we always recommend selecting your vehicle by make, model and engine here at cvjoint24.com. This automatically filters out incompatible parts and displays only the technically correct options for your exact car configuration, saving you time and trouble during installation.

Related components to inspect

Make sure to check these dedicated pages for the same vehicle when working on the outer CV joint:

When a drivetrain component exhibits wear, adjacent parts on the same car often require inspection as well. By comparing these specific pages for the Volvo S40, it is easier to determine whether the fault lies strictly with the outer CV joint or another adjacent section of the drivetrain.

This is particularly relevant on models where vibrations, play and noises can transfer symptoms across several parts of the same driveline. A quick check of related categories reduces the risk of replacing the correct component type while overlooking an adjacent part that affects the same issue.

By addressing these related car parts at the same time as fitting a new CV joint, you save both time and future workshop costs while restoring the car's original driving characteristics.

Why shop at cvjoint24.com?

CVJoint24 is your Swedish driveline and power-transmission specialist. We combine in-depth technical knowledge with a range of unique breadth and impressive depth tailored specifically for Volvo models. When looking for an outer CV joint for your Volvo S40, you can rely on our expertise: we offer only precision-engineered, durable parts from trusted manufacturers. Selecting your specific car model and engine guarantees that you receive the correct part first time, minimising the risk of costly returns and unnecessary downtime in the garage. With a dedicated focus on drivelines and a passion for technical excellence, we are the natural choice for discerning motorists who demand quality, prompt service and genuine expertise in every detail of their car parts purchase.

Frequently Asked Questions about outer CV joints for Volvo S40

How do I know if my Volvo S40 needs a new outer CV joint?

The most common symptom is a clicking noise coming from the front wheels when you turn sharply at low speeds. If the sound goes away when driving in a straight line, it is almost certainly a worn outer CV joint.

Can I replace just the CV joint or do I have to replace the complete drive shaft on my S40?

On most Volvo S40 models, you can easily replace just the outer CV joint. Provided the shaft itself is undamaged and the inner joint is in good working order, this is a cost-effective solution.

Does the same outer CV joint fit all Volvo S40 models regardless of model year?

No, there are several different versions depending on whether you have a first- or second-generation S40, as well as variations based on engine, gearbox and whether the car is fitted with ABS. Always select your car's make, model and engine to find the correct part.

What is normally included in a CV joint kit for the Volvo S40?

Our kits typically include the CV joint itself, a model-specific CV boot, high-quality grease, circlips, clamps and the bolt or nut required for fitting to the wheel hub.

Why do CV joints fail on the Volvo S40?

The most frequent cause is a split rubber CV boot. Once the grease leaks out and road dirt enters the joint, the hardened steel surfaces wear down very quickly, resulting in play and knocking noises.

Is it difficult to replace the outer CV joint yourself on an S40?

It requires some mechanical experience and the right tools, as you need to detach components of the suspension and release the drive shaft from the hub. However, for a confident DIY mechanic with a reliable workshop manual, it is a perfectly manageable job.